A tooling for replacing dry-type step-up transformers in wind turbine generator sets

By designing a tooling system for replacing dry-type step-up transformers for wind turbine generator sets, and utilizing guide rails, moving seats, and a lifting frame system, the transformer can be lifted and transported. This solves the high cost problem caused by dedicated lifting vessels, reduces replacement costs, and improves replacement efficiency.

CN224513086UActive Publication Date: 2026-07-17THREE GORGES NEW ENERGY OFFSHORE WIND POWER OPERATION & MAINTENANCE JIANGSU CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
THREE GORGES NEW ENERGY OFFSHORE WIND POWER OPERATION & MAINTENANCE JIANGSU CO LTD
Filing Date
2025-09-09
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

The replacement of dry-type step-up transformers for wind turbine generators requires specialized lifting vessels, resulting in high replacement costs.

Method used

Design a tooling for replacing dry-type step-up transformers for wind turbine generator sets, including guide rails, a movable base, a gantry, and a lifting unit. The transformer is lifted and transported using cables and pulleys, eliminating the need for a dedicated lifting vessel.

Benefits of technology

No dedicated lifting vessel is required, which reduces the overall cost of transformer replacement, shortens the replacement cycle, and improves replacement efficiency.

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Abstract

This utility model discloses a tooling for replacing dry-type step-up transformers in wind turbine generator sets, aiming to solve the problem of excessively high costs caused by relying on dedicated lifting vessels for transformer replacement inside wind turbine nacelles. The tooling includes a horizontal guide rail, a movable seat sliding on the guide rail, a gantry-shaped hanger mounted on the movable seat, and a hanger connected by cables. The movable seat is equipped with a lifting unit, and the cables are wound around the lifting unit. The gantry-shaped hanger includes an arched mounting sleeve, a mounting base, and a base column. The mounting sleeve is equipped with pulley guides, and a pulley is connected to the top of the hanger. The base column is connected to the movable seat through a cross-shaped base frame, and a diagonal brace with hydraulic rods is provided between the base column and the base frame. This tooling can complete transformer lifting inside the nacelle without the need for a dedicated lifting vessel, reducing costs. Furthermore, the pulley system and stable support structure enable efficient and precise operation, making it suitable for transformer replacement in wind turbine generator sets.
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