一种防形变反硝化深床滤池布水布气结构

CN224513297UActive Publication Date: 2026-07-17ZHEJIANG ZHIYUAN ENVIRONMENTAL TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG ZHIYUAN ENVIRONMENTAL TECH CO LTD
Filing Date
2025-07-23
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

The filter bricks in denitrification deep bed filters are prone to expansion and deformation under moisture and cyclic loads, which leads to cracking of the joints, uneven distribution of water and air flow, reduced denitrification efficiency, frequent filter media loss and equipment clogging, and increased energy consumption.

Method used

The structure adopts a deformation-resistant filter brick structure, including a filter brick shell, internal skeleton, matrix material and aggregate. It uses high-alumina cement or epoxy resin, glass microspheres and toughening fibers, combined with a honeycomb skeleton and elastic rubber layer to form a multi-level stress relief mechanism to ensure structural stability and uniformity.

Benefits of technology

It improves the compressive strength and corrosion resistance of filter bricks, extends their service life, reduces backwashing energy consumption, reduces maintenance costs, adapts to a wider range of temperature and vibration environments, and ensures the efficient operation of the filter bed.

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Abstract

本实用新型涉及深床滤池技术领域,具体为一种防形变反硝化深床滤池布水布气结构,包括滤砖,滤砖包括滤砖外壳,滤砖外壳的内部预埋有骨架,滤砖外壳的内部填充有基体材料、骨料膨胀抑制剂以及增韧纤维,骨料由玻璃微珠以及级配石英砂组成,滤砖壳体沿滤砖长度方向开设有贯通微孔,本实用新型的一种防形变反硝化深床滤池布水布气结构,通过采用高铝水泥 / 环氧树脂基体+玻璃微珠+膨胀抑制剂+纤维增强的复合体系,从材料本质上抑制固化膨胀(膨胀率≤0.02%),通过多级应力消解结构预埋蜂窝骨架(PP / PVC)+表面弹性橡胶层(硅橡胶 / EPDM)+贯通排气微孔,形成膨胀应力逐级吸收与释放机制。
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Claims

1. A deformation-proof denitrification deep bed filter water distribution and air distribution structure, characterized in that, The filter brick includes a filter brick shell (1), a skeleton (2) is embedded inside the filter brick shell (1), and the filter brick shell is filled with matrix material (3), aggregate expansion inhibitor and toughening fiber. The aggregate is composed of glass microspheres (4) and graded quartz sand (5). The filter brick shell (10) has through micropores (7) along the length of the filter brick.

2. The deformation-resistant denitrification deep-bed filter distribution structure according to claim 1, characterized in that, The matrix material (3) is high-alumina cement or epoxy resin.

3. The deformation-resistant denitrification deep-bed filter distribution structure according to claim 1, characterized in that, The skeleton (2) is honeycomb-shaped, and the material of the skeleton (2) is PP skeleton or PVC skeleton.

4. The deformation-resistant denitrification deep-bed filter distribution structure according to claim 1, characterized in that, The synergistic ratio of the glass microspheres (4), expansion inhibitors and toughening fibers (e.g., 10-15% glass microspheres and 0.8-1.5% toughening fibers).

5. The deformation-resistant denitrification deep-bed filter distribution structure according to claim 4, characterized in that, The aggregate contains 10%-15% graded quartz sand (5).

6. The deformation-resistant denitrification deep-bed filter distribution structure according to claim 1, characterized in that, An elastic rubber layer (6) is provided between the inner surface of the filter brick shell (10) and the filling layer.

7. The deformation-resistant denitrification deep-bed filter distribution structure according to claim 6, characterized in that, The thickness of the elastic rubber layer (6) is 2-3 mm.

8. The deformation-resistant denitrification deep-bed filter distribution structure according to claim 1, characterized in that, The diameter of the through-hole (7) is 3-5 mm.

9. The water and air distribution structure for a deformation-resistant denitrification deep bed filter according to claim 7, characterized in that, The spacing of the through-holes (7) is 100-150 mm.