A rolling disc splitting device
By designing a limiting mechanism and a cylinder-driven roller system, the problems of poor adaptability and unstable quality of traditional glass splitting devices for glass of different thicknesses have been solved, achieving precise control and stability of glass splitting, and improving production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUIZHOU INNOVATION PHOTOELECTRIC CO LTD
- Filing Date
- 2025-07-21
- Publication Date
- 2026-07-17
AI Technical Summary
Traditional rolling cleaving methods make it difficult to precisely control cleaving parameters, resulting in unstable cleaving quality for glass of different thicknesses. This can easily lead to breakage or chipping, affecting product quality and production efficiency.
A glass-breaking device with rollers was designed, comprising a limiting mechanism and a cylinder-driven roller system. The limiting mechanism fixes the glass, and the cylinder controls the pressure of the rollers. Combined with the drive motor and the gear rack, the rollers move stably and break the glass precisely.
It improves the stability and consistency of glass sheet quality, adapts to the processing needs of glass of different thicknesses, reduces production costs and scrap rates, and is easy and safe to operate.
Smart Images
Figure CN224513390U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of glass rolling and splitting technology, and in particular to a rolling and splitting device. Background Technology
[0002] Traditional glass cleaving methods suffer from inconsistent cleaving quality, especially for glass sheets of different thicknesses, such as 0.21mm, 0.3mm, and 0.5mm. Relying on manual pressure application makes it difficult to find the precise appropriate force for the roller, which can easily lead to defects such as glass breakage and chipping during the cleaving process, affecting product quality and production efficiency. Therefore, there is an urgent need for a roller cleaving device that can precisely control cleaving parameters and is suitable for glass of different thicknesses.
[0003] Traditional glass-breaking methods rely on operators manually applying pressure and rolling rollers on the glass surface to break the glass. However, the drawbacks of this method are obvious. Due to the difficulty in precisely controlling the force applied manually, differences in force between different operators, and fatigue of the same operator after working for a long time, the quality of the glass-breaking is unstable. Secondly, it is difficult to find the precise appropriate force for glass sheets of different thicknesses. Thinner glass is prone to cracking due to excessive pressure, while thicker glass may not be effectively broken due to insufficient pressure. Utility Model Content
[0004] The present invention proposes a rolling disc splitting device, which solves the problems of unstable splitting quality and poor adaptability of existing rolling disc splitting devices.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A rolling disc splitting device includes a base, with upright plates fixedly connected to both sides of the outer side of one end of the base, and a limit mechanism provided on the outer side of the upright plates. A fixing frame is installed on both sides of the upper part of the other end of the base by bolts, and a sliding rod is connected to the middle of the fixing frame. A movable frame is slidably connected to the outer side of the sliding rod, and a rolling disc splitting mechanism is provided on the outer side of the movable frame.
[0007] The glass-breaking mechanism includes a cylinder, an adjusting frame, a glass-breaking disc, and a roller. A cylinder is located on the outside of the movable frame, and the adjusting frame is connected to the movable end of the cylinder. A roller is installed inside the adjusting frame, and a glass-breaking disc is located on the outside of the roller. The glass is broken by pressing down the glass-breaking disc and the roller with the cylinder.
[0008] Preferably, the base is provided with a support frame at its bottom.
[0009] Preferably, the limiting mechanism includes a slide rail, a clamping plate, a rubber pad, a threaded knob, and a threaded hole. The top two sides of the base are provided with slide rails, and the slide rails are provided with matching clamping plates that are movably connected. The sides of the clamping plates are provided with rubber pads.
[0010] Preferably, the upright plate has a threaded hole in the middle, and a matching threaded knob is provided inside the threaded hole. The side end of the threaded knob is embedded inside the clamping plate in a movable connection.
[0011] Preferably, a rack is fixedly connected below the slide bar, an installation groove is provided inside the lower part of the movable frame, and a drive motor is fixedly installed inside the installation groove. A drive gear is installed at the output end of the drive motor, and the drive gear meshes with the rack.
[0012] Preferably, the rolling disc splitting mechanism further includes a fixing block, a fixing groove, a sliding groove, and a groove block, and the fixing block is fixedly connected to the outside of the movable frame, the fixing block is provided with a fixing groove inside, and a cylinder is installed inside the fixing groove.
[0013] Preferably, sliding grooves are provided on both sides above the fixed groove, and groove blocks that match the sliding grooves are provided on both sides of the outer side of the adjusting frame in a movable connection.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] 1. A limiting mechanism is set on the outside of the upright plate. By rotating the threaded knob inside the threaded hole, the clamping plate moves along the inner wall of the slide, limiting the glass above the base and ensuring the quality and stability of the shattering. Secondly, the overall structure of the roller shattering device is reasonably designed and the performance of each component is stable. The drive motor drives the meshing connection between the active gear and the rack to achieve smooth movement of the movable frame and roller, ensuring the consistency of the shattering effect. This allows the equipment to work continuously for a long time, effectively reducing production costs and scrap rate.
[0016] 2. This rolling cleaving device uses a pressure gauge to control the cylinder pressure, which stabilizes the downward pressure of the adjustment frame. This design not only improves the stability of cleaving quality but also makes operation simpler and safer. Furthermore, it allows for setting appropriate rolling cleaving parameters based on different glass thicknesses, enabling more precise and visual adaptation to cleaving processes of various glass thicknesses. This significantly improves the applicability and cleaving quality of the device, meeting the personalized needs of different customers. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of this utility model.
[0018] Figure 2 This is a schematic diagram of the structure of this utility model from another perspective.
[0019] Figure 3 This is a schematic diagram of the limiting mechanism of this utility model.
[0020] Figure 4 This is a schematic diagram of the exploded structure of the rolling disc splitting mechanism of this utility model.
[0021] Figure 5 This is a schematic diagram of the movable frame and mounting groove structure of this utility model.
[0022] The following are the labels in the diagram: 1. Base; 2. Upright plate; 3. Bolt; 4. Fixing frame; 5. Slide rod; 6. Movable frame; 7. Cylinder; 8. Adjusting frame; 9. Roller disc; 10. Roller; 11. Support frame; 12. Slide rail; 13. Clamping plate; 14. Rubber pad; 15. Threaded knob; 16. Threaded hole; 18. Rack; 19. Mounting slot; 20. Drive motor; 21. Drive gear; 22. Fixing block; 23. Fixing slot; 24. Slide groove; 25. Groove block. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0024] Example 1
[0025] Reference Figures 1-5 This utility model provides a technical solution: a rolling disc splitting device, including a base 1, with upright plates 2 fixedly connected to the outer sides of one end of the base 1, and a limiting mechanism provided on the outer side of the upright plates 2, and a fixing frame 4 installed on the upper sides of the other end of the base 1 by bolts 3, and a sliding rod 5 connected in the middle of the fixing frame 4, with a movable frame 6 sleeved on the outer side of the sliding rod 5 in a sliding connection.
[0026] Reference Figure 1 , Figure 3 The limiting mechanism includes a slide rail 12, a clamping plate 13, a rubber pad 14, a threaded knob 15, and a threaded hole 16. The base 1 has slide rails 12 on both sides of its top. Matching clamping plates 13 are movably connected inside the slide rails 12, and rubber pads 14 are provided on the sides of the clamping plates 13. A threaded hole 16 is provided in the middle of the upright plate 2, and a matching threaded knob 15 is provided inside the threaded hole 16. The side end of the threaded knob 15 is embedded in the clamping plate 13 and movably connected. A support frame 11 is provided at the bottom of the base 1.
[0027] In specific implementation, a rolling glass cleaving device is used. First, the worker places the glass to be cleaved on the base 1. Then, the worker manually rotates the threaded knobs 15 inside the two upright plates 2, causing the threaded knobs 15 to move back and forth inside the threaded holes 16. Since the side ends of the threaded knobs 15 are embedded in the clamping plates 13 in a movable connection, the threaded knobs 15 push the clamping plates 13 to move back and forth along the inner wall of the slide 12, thereby limiting the glass on the surface of the base 1. This ensures that the glass will not shift during the rolling glass cleaving process, guaranteeing the quality and stability of the glass cleaving. At the same time, rubber pads 14 are provided on the side of the clamping plates 13 to prevent damage to the glass during the limiting process. Through the above operations, the stability of the glass is ensured, providing a strong guarantee for the subsequent uniform and stable cleaving effect.
[0028] Example 2
[0029] Reference Figure 2 , Figure 4 This embodiment is an optimization based on Embodiment 1. A rolling cleaving mechanism is provided on the outside of the movable frame 6. The rolling cleaving mechanism includes a cylinder 7, an adjusting frame 8, a rolling cleaving blade 9, and a roller 10. The cylinder 7 is provided on the outside of the movable frame 6. The cylinder 7 is usually of type SCD50x100-100-LB. The movable end of the cylinder 7 is connected to the adjusting frame 8, and the roller 10 is installed inside the adjusting frame 8. The roller 10 is a rubber roller. Its softness and elasticity can effectively reduce damage to the glass surface. At the same time, the wear resistance of the rubber roller also ensures the stability of long-term use. The rolling cleaving blade 9 is provided on the outside of the roller 10. The diameter and length of the roller 10 are carefully designed (120mm long and 25mm in diameter) to maximize the adaptability to glass sheet processing of different sizes. This design not only improves the applicability of the cleaving machine, but also ensures the stability of the cleaving quality. The glass is cleaved by pressing down the rolling cleaving blade 9 and the roller 10 through the cylinder 7.
[0030] Reference Figure 4 The rolling and splitting mechanism also includes a fixed block 22, a fixed groove 23, a sliding groove 24, and a groove block 25. The fixed block 22 is fixedly connected to the outside of the movable frame 6. The fixed groove 23 is provided inside the fixed block 22, and a cylinder 7 is installed inside the fixed groove 23. The sliding groove 24 is provided on both sides above the fixed groove 23, and the groove blocks 25 that match the sliding groove 24 are movably connected to the outside of the adjusting frame 8.
[0031] Reference Figure 5 A rack 18 is fixedly connected below the slide bar 5. An installation groove 19 is provided inside the lower part of the movable frame 6, and a drive motor 20 is fixedly installed inside the installation groove 19. A drive gear 21 is installed at the output end of the drive motor 20, and the drive gear 21 is meshed with the rack 18.
[0032] In practical implementation, a rolling glass splitting device, when splitting glass, allows the operator to easily input the pressing depth according to different glass thicknesses (e.g., 0.21mm, 0.3mm, 0.55mm) via a control panel (not shown in the figure). A pressure gauge (not shown in the figure) is mounted on the side of cylinder 7, controlling the pressure of cylinder 7 to stabilize the pressing force of the adjusting frame 8. Simultaneously, the movable end of cylinder 7 extends and retracts the adjusting frame 8 according to the depth parameter, thereby allowing the adjusting frame 8 to move along the inner wall of the slide groove 24 via the external side blocks 25, adjusting it to a suitable position. Then, the drive motor 20 is started. The drive motor 20 is equipped with a reducer (not shown in the figure) that drives the meshing drive gear 21 and rack 18. Since the rack 18 is fixedly connected to the bottom of the slide rod 5, and the movable frame 6 is sleeved on the outside of the slide rod 5, the drive motor 20 drives the drive gear 21 to move the movable frame 6 along the outside of the slide rod 5 inside the rack 18. At the same time, the roller 10 and the cleaving disc 9 inside the adjusting frame 8 also follow synchronously and move on the well-defined glass surface to cleave the glass. Through the above operation, the glass surface is subjected to more uniform force, which improves the consistency and aesthetics of the cleaving effect.
[0033] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.
Claims
1. A roll splitting device comprising a base (1), characterized in that, One end of the base (1) has a vertical plate (2) fixedly connected to both sides of the outside, and a limit mechanism is provided on the outside of the vertical plate (2). The other end of the base (1) has a fixed frame (4) installed on both sides of the top by bolts (3), and a sliding rod (5) is connected in the middle of the fixed frame (4). A movable frame (6) is sleeved on the outside of the sliding rod (5) and is slidably connected. A rolling plate splitting mechanism is provided on the outside of the movable frame (6). The glass-breaking mechanism includes a cylinder (7), an adjusting frame (8), a glass-breaking disc (9), and a roller (10). The cylinder (7) is located on the outside of the movable frame (6). The adjusting frame (8) is connected to the movable end of the cylinder (7). The roller (10) is installed inside the adjusting frame (8). The glass-breaking disc (9) is located on the outside of the roller (10). The glass is broken by pressing down the glass-breaking disc (9) and the roller (10) with the cylinder (7).
2. The roll piece splitting device of claim 1, wherein The base (1) is provided with a support frame (11) at its bottom.
3. The sheet splitting apparatus of claim 1, wherein The limiting mechanism includes a slide (12), a clamp (13), a rubber pad (14), a threaded knob (15), and a threaded hole (16). The base (1) is provided with slides (12) on both sides of the top. The slides (12) are provided with matching clamps (13) in a movable connection. The clamps (13) are provided on the sides of the clamps (14).
4. The sheet splitting apparatus according to claim 3, wherein The upright plate (2) has a threaded hole (16) in the middle, and a matching threaded knob (15) is provided inside the threaded hole (16). The side end of the threaded knob (15) is embedded in the clamping plate (13) and is movably connected.
5. The rolling disc splitting device according to claim 1, characterized in that, A rack (18) is fixedly connected below the slide bar (5). An installation groove (19) is provided inside the lower part of the movable frame (6). A drive motor (20) is fixedly installed inside the installation groove (19). A drive gear (21) is installed at the output end of the drive motor (20). The drive gear (21) meshes with the rack (18).
6. The roll piece splitting device of claim 1, wherein, The rolling disc splitting mechanism also includes a fixing block (22), a fixing groove (23), a sliding groove (24), and a groove block (25). The fixing block (22) is fixedly connected to the outside of the movable frame (6). The fixing block (22) has a fixing groove (23) inside, and a cylinder (7) is installed inside the fixing groove (23).
7. The roll piece splitting device of claim 6, wherein, The fixed groove (23) is provided with sliding grooves (24) on both sides above, and the adjustment frame (8) is provided with groove blocks (25) that match the sliding grooves (24) on both sides of the outside, which are movably connected.