一种带张力控制的玻纤外涂设备
By using a fiberglass coating equipment with tension control, the problems of coating uniformity and high energy consumption have been solved, the standardization of the equipment has been improved, and production continuity and environmental performance have been ensured. It is suitable for the production of high-performance fiberglass.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANGHAI MOYAN ELECTROMECHANICAL EQUIP CO LTD
- Filing Date
- 2025-08-27
- Publication Date
- 2026-07-17
AI Technical Summary
Existing fiberglass coating equipment struggles to precisely control coating uniformity in the production of high-performance electronic yarns, resulting in high energy consumption, increased waste disposal costs, and low equipment standardization, which impacts large-scale production and maintenance efficiency.
The fiberglass coating equipment with tension control includes an oiling cabinet, tension control components, an oil supply system, an oiling structure, a control system, and an interactive system. The tension control components enable yarn tension adjustment, and the combination of quantitative oil supply and oil collection tank recycling design ensures uniform oiling and reduces oil waste.
It achieves uniformity and continuity in yarn oiling, reduces production pollution and energy consumption, improves equipment standardization, and adapts to the needs of large-scale production.
Smart Images
Figure CN224513403U_ABST
Abstract
Claims
1. A fiberglass outer coating apparatus with tape tension control, characterized by, The system includes an oiling cabinet, tension control components, an oil supply system, an oiling structure, a control system, and an interactive system. The oiling cabinet serves as the equipment installation foundation. Its front left half is horizontally spaced with several tension control components, its front middle half is horizontally spaced with an oil pump, and its front right half is horizontally spaced with several oil metering sensor components. The oiling structure includes an oiling trough, an oil receiving tray, a lifting mechanism, and yarn guide rods. The oiling trough is located below the sensor components, the oil receiving tray is located below the oiling trough and fixed to the oiling cabinet, and the lifting mechanism is located inside the oiling trough with two yarn guide rods extending out and positioned on either side of the trough. Several yarn guide copper wheels are located on the right side of the oiling cabinet.
2. The fiberglass outer coating apparatus with tension control according to claim 1, wherein, The oiling cabinet is also equipped with a yarn guide plate on the left side of the front. The yarn guide plate is located to the left of the tension control component, and the yarn guide plate has yarn guide holes that correspond one-to-one with the tension control component.
3. The fiberglass outer coating apparatus with tension control of claim 1, wherein, The control system includes a controller built into the oiling cabinet, which is electrically connected to the tension control component, the oil supply system, and the oiling structure; the interactive system is electrically connected to the controller.
4. The fiberglass outer coating apparatus with tension control of claim 1, wherein, The tension control assembly includes a tensioner wheel system, which is fixed to the left half of the front of the oiling cabinet by a bracket and electrically connected to the controller for dynamically adjusting the yarn tension.
5. The fiberglass outer coating apparatus with tension control of claim 1, wherein, The oil supply system includes an oil pump and an oil metering sensor assembly. The oil pump's inlet is connected to an external oil tank via a pipe, and its outlet is fluidly connected to the inlet of the oil metering sensor assembly via a pipe. Each oil metering sensor assembly is correspondingly set to an oiling tank, and the outlet of the sensor assembly is fluidly connected to the oiling tank via a pipe. The sensor assembly is electrically connected to a controller, which receives the oil quantity signal from the sensor assembly and drives the oil pump to adjust the oil supply to the oiling tank.
6. The fiberglass outer coating apparatus with tension control of claim 1, wherein, The lifting mechanism is a pneumatic structure, including a solenoid valve, a cylinder, and a linkage rod. The solenoid valve is electrically connected to the controller, and the controller controls the cylinder to move according to the working status of the winding machine, thereby driving the two yarn guide rods and the yarn to rise and fall through the linkage rod.
7. The fiberglass outer coating apparatus with tension control of claim 1, wherein, Copper wheel side plates are fixedly spaced on the right side of the oiling cabinet. The yarn guide copper wheel is rotatably mounted on the copper wheel side plate through bearings. The outer circumference of the yarn guide copper wheel is provided with a V-shaped yarn guide groove. The yarn guide copper wheel and the oiling groove are arranged one-to-one to guide the oiled yarn.
8. The fiberglass outer coating apparatus with tension control of claim 1, wherein, The oiling cabinet is also equipped with an oil baffle plate on the right side. The oil baffle plate is located between the oiling tank and the yarn guide copper wheel. It has yarn guide holes corresponding to the yarn. The oil baffle plate is bolted to the right side of the oiling cabinet.
9. The fiberglass outer coating apparatus with tension control of claim 1, wherein, The oil receiving tray is a trough structure with an open top. The oil receiving tray is detachably connected to the lower front of the oiling cabinet by a buckle or bolt, and the opening size of the oil receiving tray is larger than the bottom size of the oiling trough.
10. The fiberglass outer coating apparatus with tension control of claim 1, wherein, The interactive system is a touch screen, which is embedded in the front of the coating cabinet and electrically connected to the controller. It is used to input parameters and display equipment operating data.