一种内喷外淋联合循环增压的水淬火节能装置

By using a water quenching energy-saving device with combined internal spraying and external spraying and circulating pressurization, the problems of uneven quenching and energy waste caused by the large amount of water used in external spraying have been solved. This has enabled a stable supply and reuse of coolant, and improved the quenching performance and energy efficiency of steel pipes.

CN224513566UActive Publication Date: 2026-07-17TIANJIN STEEL PIPE MFG CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
TIANJIN STEEL PIPE MFG CO LTD
Filing Date
2025-08-27
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In existing water quenching devices, the water consumption for external spraying is greater than that for internal spraying. After prolonged use, the external spray pipe is prone to clogging, resulting in uneven quenching, overflow, and energy waste, which fails to meet the requirements for the performance stability of steel pipes.

Method used

The water quenching energy-saving device adopts a combined internal spray and external spray circulation pressurization system. Through the coordinated operation of the internal spray pump and the external spray pump, the coolant is recycled and reused in a grid-connected manner. Combined with the support mechanism and regulating valve control, it ensures a stable supply and reuse of coolant, prevents nozzle splitting, and improves the stability of external spray.

Benefits of technology

This technology enables efficient use of coolant, avoids overflow and flow interruption, ensures the stability of steel pipe quenching performance and energy conservation, and fills the gap in the semi-immersion water quenching process for large-diameter thin-walled pipes.

✦ Generated by Eureka AI based on patent content.

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Abstract

本实用新型涉及金属材料热处理技术领域,公开了一种内喷外淋联合循环增压的水淬火节能装置,包括底座,所述底座的顶部固定连接有内喷冷却液储存罐,所述底座的顶部固定连接有外淋冷却液储存罐,所述内喷冷却液储存罐的外壁安装有冷却机构,所述底座的顶部固定连接有蓄水池,所述蓄水池的顶部安装有支撑机构,所述蓄水池的内壁开设有安装槽,所述蓄水池的内壁转动连接有传输轮,所述冷却机构包括内喷泵和外淋泵。本实用新型中,此结构可避免内喷用水溢流浪费,解决外淋断流问题,既提升外淋稳定性,又减少额外供水能耗,还能平稳运输确保钢管无磕瘪划伤,基本填补大口径薄壁管半浸入水淬工艺空白。
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Claims

1. A water quenching energy-saving device with combined internal spraying and external showering circulation pressurization, comprising a base (1), characterized in that: An internal spray coolant storage tank (2) is fixedly connected to the top of the base (1), an external spray coolant storage tank (3) is fixedly connected to the top of the base (1), a cooling mechanism (4) is installed on the outer wall of the internal spray coolant storage tank (2), a water storage tank (5) is fixedly connected to the top of the base (1), a support mechanism (6) is installed on the top of the water storage tank (5), an installation groove (7) is opened on the inner wall of the water storage tank (5), and a transmission wheel (8) is rotatably connected to the inner wall of the water storage tank (5). The cooling mechanism (4) includes an internal spray pump (42) and an external spray pump (46). The output end of the external spray pump (46) is fixedly connected to a delivery pipe (41). An internal spray valve (43) is fixedly connected to the outer wall of the delivery pipe (41). A control component (44) is installed on the outer wall of the delivery pipe (41). The output end of the external spray pump (46) is fixedly connected to an external spray main pipe (45). An external spray valve (47) is fixedly connected to the outer wall of the external spray main pipe (45). An external spray nozzle (48) is fixedly connected to the outer wall of the external spray main pipe (45). An energy-saving component (49) is installed on the outer wall of the external spray nozzle (48).

2. The energy-saving water quenching device with combined circulation of internal spraying and external showering and pressurization according to claim 1, characterized in that: The control component (44) includes a regulating pipe (441), the outer wall of which is fixedly connected to a regulating valve (442), the outer wall of which is fixedly connected to the outer wall of the delivery pipe (41), and the other end of which is fixedly connected to the outer wall of the external shower main pipe (45).

3. The energy-saving water quenching device with combined internal-jet and external-shower circulation pressurization according to claim 1, characterized in that: The energy-saving component (49) includes a transfer pump (494), the output end of which is fixedly connected to a transfer pipe (491), the input end of which is fixedly connected to a connecting pipe (493), the outer wall of which is fixedly connected to an external spray energy-saving nozzle (492), and the inner wall of the water storage tank (5) is provided with a leakage hole (495).

4. The energy-saving water quenching device with combined internal-jet and external-shower circulation pressurization according to claim 1, characterized in that: The outer wall of the delivery pipe (41) is fixedly connected to the outer wall of the water storage tank (5), the input end of the internal spray pump (42) is fixedly connected to the outer wall of the internal spray coolant storage tank (2), and the input end of the external spray pump (46) is fixedly connected to the outer wall of the external spray coolant storage tank (3).

5. The energy-saving water quenching device with combined internal-jet and external-shower circulation pressurization according to claim 1, characterized in that: The outer wall of the internal spray pump (42) is fixedly connected to the top of the base (1), and the outer wall of the external spray pump (46) is fixedly connected to the top of the base (1).

6. The energy-saving water quenching device with combined internal-jet and external-shower circulation pressurization according to claim 3, characterized in that: The outer wall of the transfer pump (494) is fixedly connected to the top of the base (1), and the outer wall of the connecting pipe (493) is fixedly connected to the inner wall of the leakage hole (495).

7. The water quenching energy-saving device with combined internal spraying and external spraying and circulating pressurization as described in claim 3, characterized in that: The support mechanism (6) includes an outer support frame (61) and an inner support frame (62). The outer wall of the outer support frame (61) is fixedly connected to the top of the water storage tank (5). The outer wall of the outer support frame (61) is fixedly connected to the outer wall of the external shower energy-saving nozzle (492). The outer wall of the inner support frame (62) is fixedly connected to the outer wall of the external shower nozzle (48).

8. The energy-saving water quenching device with combined internal-jet and external-shower circulation pressurization according to claim 1, characterized in that: The inner wall of the water storage pool (5) is provided with a motor, the driving end of the water storage pool (5) is fixedly connected to the outer wall of the transmission wheel (8), and the outer wall of the transmission wheel (8) is rotatably connected to the inner wall of the mounting groove (7).