一种齿轮防变形工装

By designing a gear anti-deformation tooling, and using a positioning seat and guide shaft combined with anti-deformation components, the problem of gear deformation during heat treatment was solved, achieving a simple and low-cost anti-deformation effect.

CN224513568UActive Publication Date: 2026-07-17YIFEI XINNENG (SUZHOU) GEAR MANUFACTURING CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
YIFEI XINNENG (SUZHOU) GEAR MANUFACTURING CO LTD
Filing Date
2025-08-14
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In the existing gear heat treatment process, gears are prone to thermal stress deformation due to uneven temperature. Existing anti-deformation structures are complicated to operate, costly, and difficult to effectively prevent deformation between teeth and in the central hole.

Method used

A gear anti-deformation tooling was designed, including a positioning seat, a guide shaft, and an anti-deformation component. The anti-deformation component consists of a first anti-deformation component and a second anti-deformation component, which are located in the tooth groove and the center hole, respectively. The tooth groove and the center hole are prevented from deforming by the cooperation of the conical and cylindrical structures.

Benefits of technology

It effectively prevents deformation of the tooth groove and center hole during gear heat treatment. It has a simple structure, low cost, and is easy to install and maintain, thus reducing production costs.

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Abstract

本实用新型公开了一种齿轮防变形工装,涉及齿轮加工技术领域,其包括定位座、导向轴和防变形组件,防变形组件包括第一防变形件和第二防变形件;第一防变形件包括防变形柱和防变形头,且防变形头与防变形柱的顶部连接,防变形柱的底部安装在定位座上;当将齿轮安装到定位座上时,第一防变形件和第二防变形件位于齿轮的齿槽内,导向轴位于齿轮的中心孔内。本实用新型设置的工装结构与齿轮进行配合使用时,防变形组件位于齿与齿之间的间隙形成的齿槽内,导向轴安装至齿轮的中心孔内,进而可以有效防止齿槽以及中心孔由于热处理时出现涨缩不均匀导向齿轮相应位置的变形。
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Claims

1. A gear anti-deformation tooling, characterized by, Includes positioning base, guide shaft and anti-deformation components, The anti-deformation component includes a first anti-deformation component and a second anti-deformation component; The first anti-deformation component includes an anti-deformation column and an anti-deformation head, with the anti-deformation head connected to the top of the anti-deformation column and the bottom of the anti-deformation column mounted on a positioning seat. When the gear is installed on the positioning seat, the first and second anti-deformation components are located in the tooth grooves of the gear, and the guide shaft is located in the center hole of the gear.

2. The anti-deformation tooling for gear according to claim 1, wherein, The anti-deformation head includes a conical part and a cylindrical part, with the conical part located at the upper end of the cylindrical part.

3. The gear anti-deformation tooling of claim 2, wherein, The bottom of the cylindrical part is fixedly connected to the upper end of the anti-deformation column.

4. The gear anti-deformation tooling of claim 3, wherein, The anti-deformation head is configured as a combination of a conical structure and a cylindrical structure.

5. The anti-deformation tooling for gear according to claim 1, wherein, The second anti-deformation component includes a ring, which is located around the positioning seat.

6. The gear anti-deformation tooling of claim 5, wherein, The second anti-deformation component includes a connecting rod, which is mounted on the ring.

7. The gear anti-deformation tooling of claim 6, wherein, The upper end of the connecting rod extends with a columnar structure.

8. The gear anti-deformation tooling of claim 7, wherein, The gear tooth groove includes an inner section, and a columnar structure is correspondingly installed on the inner section.

9. The anti-deformation tooling for gears of claim 1, wherein, The gear tooth groove includes a middle section, and the anti-deformation head is adapted to and installed with the middle section.

10. The anti-deformation tooling for gears of claim 1, wherein, The gear tooth groove includes an outer section, and the anti-deformation post and the second anti-deformation component are adapted to the outer section.