萃取装置

By setting up redundant sections and backup pipelines in the extraction unit, the problem of downtime caused by calcium slag cleaning in cobalt-nickel extraction production was solved, achieving cleaning without stopping the machine and ensuring the continuity and efficiency of production.

CN224513577UActive Publication Date: 2026-07-17JINGMEN GEM NEW MATERIAL CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JINGMEN GEM NEW MATERIAL CO LTD
Filing Date
2025-06-27
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In the cobalt-nickel extraction process, failure to clean the calcium slag in a certain stage clarification chamber in a timely manner will affect production or even cause shutdown. Existing technology requires the entire production line to be shut down for cleaning, resulting in low production efficiency.

Method used

A multi-functional segmented extraction device is adopted, with each segment including a redundant segment and a multi-stage interconnected extraction tank. Spare pipelines for the aqueous phase and organic phase are set up. The redundant segment isolates the extraction tank that needs to be cleaned without shutting down the system, thereby achieving the cleaning of calcium slag.

Benefits of technology

This technology enables the cleaning of calcium slag in the extraction tank without shutting down the machine, ensuring continuous and efficient production.

✦ Generated by Eureka AI based on patent content.

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Abstract

本实用新型属于镍钴萃取生产技术领域,公开了一种萃取装置。该萃取装置包括多个功能段,每个功能段均包括冗余段和多级依次连通的萃取槽,相邻级的两个萃取槽之间设有水相管路和有机相管路,水相管路内水相的流动方向和有机相管路内有机相的流动方向相反;冗余段包括若干个水相备用管路和若干个有机相备用管路,水相备用管路能够选择性地连通相隔一级的两个萃取槽的水相管路,有机相备用管路能够选择性地连通相隔一级的两个萃取槽的有机相管路;能够实现清理某一级萃取槽内的钙渣时不停机,确保了生产效率。
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Claims

1. An extraction device, characterized in that, It includes multiple functional segments (1), each functional segment (1) includes a redundant segment and multiple sequentially connected extraction tanks (10), and an aqueous phase pipeline and an organic phase pipeline are provided between two adjacent extraction tanks (10), and the flow direction of the aqueous phase in the aqueous phase pipeline is opposite to the flow direction of the organic phase in the organic phase pipeline. The redundant section includes several aqueous phase backup pipelines (41) and several organic phase backup pipelines (42). The aqueous phase backup pipelines (41) can selectively connect to the aqueous phase pipelines of two extraction tanks (10) that are one level apart. The organic phase backup pipelines (42) can selectively connect to the organic phase pipelines of two extraction tanks (10) that are one level apart.

2. The extraction device of claim 1, wherein, The extraction tank (10) includes a mixing chamber (11) and a clarification chamber (12), which are connected. The mixing chamber (11) is used for mixing the aqueous phase and the organic phase, and the clarification chamber (12) is used for separating and filtering the aqueous phase and the organic phase.

3. The extraction device of claim 2, wherein, The aqueous phase pipeline includes a first aqueous phase inlet pipe (21) and an aqueous phase outlet pipe (22), wherein the first aqueous phase inlet pipe (21) is disposed in the mixing chamber (11) and the aqueous phase outlet pipe (22) is disposed in the clarification chamber (12); the organic phase pipeline includes a first organic phase inlet pipe (31) and an organic phase outlet pipe (32), wherein the first organic phase inlet pipe (31) is disposed in the mixing chamber (11) and the organic phase outlet pipe (32) is disposed in the clarification chamber (12); The first aqueous phase inlet pipe (21) of the Nth stage extraction tank (10) is connected to the aqueous phase outlet pipe (22) of the N+1th stage extraction tank (10); where N is a positive integer; The first organic phase inlet pipe (31) of the Nth stage extraction tank (10) is connected to the organic phase outlet pipe (32) of the N-1th stage extraction tank (10).

4. The extraction device of claim 3, wherein, The aqueous phase pipeline also includes a second aqueous phase inlet pipe, and the organic phase pipeline also includes a second organic phase inlet pipe. During cleaning of the Nth stage extraction tank (10), The two ends of the aqueous phase backup pipeline (41) are respectively connected to the aqueous phase outlet pipe (22) of the N+1 stage extraction tank (10) and the second aqueous phase inlet pipe of the N-1 stage extraction tank (10); The two ends of the organic phase spare pipeline (42) are respectively connected to the organic phase outlet pipe (32) of the N-1 stage extraction tank (10) and the second organic phase inlet pipe of the N+1 stage extraction tank (10).

5. The extraction device of claim 4, wherein, The extraction tank (10) further includes a first three-way valve (50). The first port of the first three-way valve (50) of the Nth stage extraction tank (10) is connected to the first aqueous phase inlet pipe (21) of the Nth stage extraction tank (10). The second port of the first three-way valve (50) of the Nth stage extraction tank (10) is connected to the aqueous phase outlet pipe (22) of the N+1th stage extraction tank (10). The third port of the first three-way valve (50) of the Nth stage extraction tank (10) is connected to one end of the aqueous phase backup pipeline (41). The other end of the aqueous phase backup pipeline (41) is connected to the second aqueous phase inlet pipe of the N-1th stage extraction tank (10). The first three-way valve (50) can selectively connect the second port to the first port or the third port.

6. The extraction device of claim 4, wherein, The extraction tank (10) further includes a second three-way valve (60). The first port of the second three-way valve (60) of the Nth stage extraction tank (10) is connected to the first organic phase inlet pipe (31) of the Nth stage extraction tank (10). The second port of the second three-way valve (60) of the Nth stage extraction tank (10) is connected to the organic phase outlet pipe (32) of the N-1th stage extraction tank (10). The third port of the second three-way valve (60) of the Nth stage extraction tank (10) is connected to one end of the organic phase backup pipeline (42). The other end of the organic phase backup pipeline (42) is connected to the second organic phase inlet pipe of the N+1th stage extraction tank (10). The second three-way valve (60) can selectively connect the second port to the first port or the third port.

7. The extraction device of claim 3, wherein The first aqueous phase inlet pipe (21) of the first-stage extraction tank (10) is connected to an aqueous phase supply source, and the first organic phase inlet pipe (31) of the first-stage extraction tank (10) is connected to an organic phase supply source.

8. The extraction device of claim 3, wherein, The aqueous phase outlet pipe (22) of the last stage extraction tank (10) is connected to the aqueous phase collection device, and the organic phase outlet pipe (32) of the last stage extraction tank (10) is connected to the organic phase collection device.

9. The extraction device according to any one of claims 1-8, characterized in that, The aqueous phase backup pipeline (41) and the organic phase backup pipeline (42) have the same structure.

10. The extraction device according to any one of claims 1-8, characterized in that, The functional segment (1) is provided with at least three, wherein at least one of the functional segments (1) is an extraction segment, at least one of the functional segments (1) is a washing segment, and at least one of the functional segments (1) is a back-extraction segment.