A device to prevent zinc, aluminum, magnesium, and zinc ingots from cracking, falling, and splashing.

Abstract

This utility model discloses a device to prevent zinc-aluminum-magnesium-zinc ingots from exploding and falling during zinc addition. It includes a workbench, a protective assembly positioned above the workbench, a clamping assembly mounted on the workbench for holding the zinc-aluminum-magnesium-zinc ingots, and a temperature control assembly for monitoring and regulating temperature. The protective assembly includes a protective cover and a protective door; the protective cover is fixed to the workbench, and the protective door is slidably connected to the protective cover. The clamping assembly includes two opposing clamping plates and a driving component for moving the clamping plates; the driving component is mounted on the workbench. The temperature control assembly includes a temperature sensor and a temperature regulator; the temperature sensor is located inside the protective cover, and the temperature regulator is electrically connected to the temperature sensor. This utility model features a novel structural design, convenient operation, and can significantly improve the safety of the zinc addition process, reduce the accident rate, and is suitable for widespread application in metal smelting production.

Description

Technical Field

[0001] This utility model relates to the field of metal smelting equipment technology, specifically a device to prevent zinc, aluminum, magnesium, and zinc ingots from exploding and falling off and splashing. Background Technology

[0002] In the metal smelting process, the addition of zinc to zinc-aluminum-magnesium ingots is a crucial step. However, during this process, the significant temperature difference between the ingots and the molten zinc can easily cause the ingots to crack, resulting in them falling and splashing. This not only disrupts normal production but also poses a serious threat to the safety of operators and leads to the waste of raw materials. Currently, existing zinc-adding equipment has many shortcomings in preventing explosions and splattering during zinc addition. Some equipment lacks effective protective measures, failing to prevent the spread of splatter; the clamping mechanisms of some equipment are not stable enough, causing zinc-aluminum-magnesium ingots to easily shift during zinc addition, increasing the risk of explosion; and some equipment cannot effectively monitor and regulate the temperature of the zinc-adding environment, making it difficult to fundamentally reduce explosions caused by temperature issues. Furthermore, existing equipment lacks effective means of collecting debris generated during zinc addition; debris accumulation on the workbench not only affects subsequent operations but may also pose safety hazards. Therefore, it is necessary to design a device to prevent zinc-aluminum-magnesium ingots from exploding and splattering during zinc addition. Utility Model Content

[0003] The purpose of this invention is to provide a device to prevent zinc, aluminum, magnesium, and zinc ingots from exploding and falling, thus solving the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a device for preventing zinc-aluminum-magnesium zinc ingots from exploding and falling, comprising a workbench, a protective assembly disposed above the workbench, a clamping assembly installed on the workbench for clamping the zinc-aluminum-magnesium zinc ingots, and a temperature control assembly for monitoring and adjusting the temperature. The protective assembly includes a protective cover and a protective door. The protective cover is fixed to the workbench, and the protective door is slidably connected to the protective cover. The clamping assembly includes two clamping plates arranged opposite each other and a driving member that drives the clamping plates to move. The driving member is mounted on the worktable. The temperature control component includes a temperature sensor and a temperature regulator. The temperature sensor is disposed inside the protective cover, and the temperature regulator is electrically connected to the temperature sensor.

[0005] Preferably, a buffer layer is provided on the inner wall of the protective cover, and the buffer layer is made of a high-temperature resistant elastic material.

[0006] Preferably, the temperature control component further includes a heating device, which is installed inside the protective cover and electrically connected to the temperature regulator. The heating device is an electric heating tube, which is fixedly installed on both sides inside the protective cover by a bracket.

[0007] Preferably, the driving component is a hydraulic cylinder, and the piston rod of the hydraulic cylinder is fixedly connected to the clamping plate.

[0008] Preferably, the protective cover is provided with a ventilation opening, and a filter screen is installed at the ventilation opening.

[0009] Preferably, it also includes a debris collection assembly, which includes a guide channel disposed on the surface of the workbench and a collection box communicating with the guide channel. The guide channel is disposed around the clamping assembly, and the collection box is detachably mounted on the side of the workbench.

[0010] Beneficial effects: (1) The present invention has a novel structural design. By setting up a protective cover and a protective door, a relatively enclosed space is formed, which can effectively block the splashes generated during the zinc addition process and prevent the splashes from causing injury to the operators. The buffer layer inside the protective cover can buffer the splashes and reduce damage to the device.

[0011] (2) The temperature control component set in this utility model can monitor the temperature of the zinc-adding environment in real time and adjust it through the heating device to keep the temperature within a suitable range, thereby fundamentally reducing the cracking caused by sudden temperature changes.

[0012] (3) In this utility model, the guide channel of the debris collection component can guide the debris into the collection box, which facilitates the centralized processing of debris, keeps the workbench clean, and reduces safety hazards.

[0013] The above description is merely an overview of the technical solutions of the embodiments of this application. In order to better understand the technical means of the embodiments of this application and to implement them in accordance with the contents of the specification, and to make the above and other objects, features and advantages of the embodiments of this application more apparent and understandable, specific implementation methods of this application are described below. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the clamping component structure of this utility model; Figure 3 This is a schematic diagram of the debris collection component of this utility model; In the diagram: 1. Workbench; 2. Clamping assembly; 3. Protective cover; 4. Protective door; 5. Clamping plate; 6. Drive unit; 7. Temperature sensor; 8. Temperature regulator; 9. Buffer layer; 10. Heating device; 11. Ventilation opening; 12. Filter screen; 13. Guide channel; 14. Collection box. Detailed Implementation

[0015] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0016] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms “comprising” and “having”, and any variations thereof, in the specification, claims and drawings of this application are intended to cover non-exclusive inclusion.

[0017] The term "embodiment" as used herein means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of the phrase "embodiment" in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0018] Furthermore, the terms "first," "second," etc., in the specification and claims of this application or in the aforementioned drawings are used to distinguish different objects rather than to describe a specific order, and may explicitly or implicitly include one or more of the features.

[0019] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, "connection" or "joining" in mechanical structures can refer to a physical connection, such as a fixed connection, for example, a connection fixed by fasteners, such as a connection fixed by screws, bolts, or other fasteners; a physical connection can also be a detachable connection, such as a snap-fit ​​or interlocking connection; a physical connection can also be an integral connection, such as a connection formed by welding, bonding, or integral molding. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0020] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings.

[0021] As shown in Figures 1-3, this utility model discloses a device for preventing zinc-aluminum-magnesium zinc ingots from cracking and falling and splashing, including a workbench 1, a protective component set above the workbench 1, a clamping component 2 installed on the workbench 1 for clamping the zinc-aluminum-magnesium zinc ingots, and a temperature control component for monitoring and adjusting the temperature.

[0022] In this invention, the protective assembly includes a protective cover 3 and a protective door 4. The protective cover 3 is fixed to the workbench 1, and the protective door 4 is slidably connected to the protective cover 3. Before the zinc-adding operation begins, the operator can slide open the protective door 4, place the zinc-aluminum-magnesium ingots onto the clamping assembly 2 on the workbench 1, and then close the protective door 4, so that the zinc-adding process is carried out in a relatively enclosed space, effectively blocking splashes. A buffer layer 9 is provided on the inner wall of the protective cover 3. The buffer layer 9 is made of a high-temperature resistant elastic material, such as high-temperature resistant silicone. When splashes hit the inner wall of the protective cover 3, the buffer layer 9 can play a good buffering role, reducing the impact force of the splashes on the protective cover 3 and extending the service life of the device. Meanwhile, the protective cover 3 is provided with a vent 11, and a filter screen 12 is installed at the vent 11. The vent 11 can ensure the air circulation inside the protective cover 3 and avoid excessive internal temperature or accumulation of harmful gases. The filter screen 12 can prevent external impurities from entering the interior of the protective cover 3 and can also block the discharge of small splashes from the interior to the outside.

[0023] The clamping assembly 2 includes two opposing clamping plates 5 and a drive unit 6 that moves the clamping plates 5. The drive unit 6 is mounted on the worktable 1. The drive unit 6 is a hydraulic cylinder, and the piston rod of the hydraulic cylinder is fixedly connected to the clamping plates 5. When it is necessary to clamp zinc-aluminum-magnesium ingots, the hydraulic cylinder is activated. The piston rod of the hydraulic cylinder extends and retracts, causing the clamping plates 5 to move. The two opposing clamping plates 5 move closer to each other, thereby firmly clamping the zinc-aluminum-magnesium ingots and preventing them from shifting during the zinc-addition process, thus reducing the risk of cracking.

[0024] In this invention, the temperature control component includes a temperature sensor 7, a temperature regulator 8, and a heating device 10. The temperature sensor 7 is installed inside the protective cover 3 to monitor the temperature inside the protective cover 3 in real time and transmit the temperature signal to the temperature regulator 8. The temperature regulator 8 is electrically connected to the temperature sensor 7, and the heating device 10 is also electrically connected to the temperature regulator 8. The heating device 10 is an electric heating tube, which is fixedly installed on both sides inside the protective cover 3 by a bracket. When the temperature sensor 7 detects that the temperature inside the protective cover 3 is lower than the set value, the temperature regulator 8 controls the heating device 10 to start, heating the inside of the protective cover 3 to maintain the temperature within a suitable range and reduce the possibility of zinc-aluminum-magnesium ingots cracking due to sudden temperature changes; when the temperature reaches the set value, the temperature regulator 8 controls the heating device 10 to stop heating.

[0025] This invention also includes a debris collection assembly, which comprises a guide channel 13 disposed on the surface of the workbench 1 and a collection box 14 communicating with the guide channel 13. The guide channel 13 is arranged around the clamping assembly, and the collection box 14 is detachably installed on the side of the workbench 1. Debris generated during the zinc addition process falls onto the surface of the workbench 1 and then flows into the collection box 14 along the guide channel 13 under the action of gravity. When the debris in the collection box 14 accumulates to a certain amount, the operator can remove the collection box 14 from the side of the workbench 1 for centralized disposal of the debris, keeping the workbench 1 clean and reducing safety hazards.

[0026] In summary, this utility model has a novel structural design and is easy to operate. Through the cooperation of the protective components, clamping components, temperature control components, and debris collection components, it can significantly improve the safety of the zinc addition process and reduce the accident rate, making it suitable for widespread application in metal smelting production.

[0027] The above-described embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application.

Claims

1. A device for preventing zinc, aluminum, magnesium, and zinc ingots from exploding and falling, characterized in that: The application relates to a zinc-aluminum-magnesium-zinc ingot clamping device, which comprises a workbench (1), a protection assembly arranged above the workbench (1), a clamping assembly (2) arranged on the workbench (1) and used for clamping a zinc-aluminum-magnesium-zinc ingot and a temperature control assembly used for monitoring and adjusting temperature. The protection assembly comprises a protection cover (3) and a protection door (4), the protection cover (3) is fixed on the workbench (1), and the protection door (4) is in sliding connection with the protection cover (3). The clamping assembly (2) comprises two oppositely arranged clamping plates (5) and a driving element (6) used for driving the clamping plates (5) to move, and the driving element (6) is arranged on the workbench (1). The temperature control assembly comprises a temperature sensor (7) and a temperature regulator (8), the temperature sensor (7) is arranged in the protection cover (3), and the temperature regulator (8) is electrically connected with the temperature sensor (7).

2. A device for preventing the explosion and splashing of zinc-aluminum-magnesium-zinc ingots with zinc according to claim 1, characterized in that: A buffer layer (9) is arranged on the inner wall of the protection cover (3), and the buffer layer (9) is made of high-temperature-resistant elastic material.

3. A device for preventing the explosion and splashing of zinc-aluminum-magnesium-zinc ingots with zinc according to claim 1, characterized in that: The temperature control assembly further comprises a heating device (10), the heating device (10) is arranged in the protection cover (3) and is electrically connected with the temperature regulator (8), the heating device (10) is an electric heating pipe and is fixedly arranged on both sides of the protection cover (3) through a support.

4. The device for preventing the zinc-aluminum-magnesium-zinc ingot from exploding and flying off according to claim 1, characterized in that: The driving element (6) is a hydraulic cylinder, and the piston rod of the hydraulic cylinder is fixedly connected with the clamping plate (5).

5. The device as claimed in claim 1, wherein the device is characterized in that: A ventilation opening (11) is arranged on the protection cover (3), and a filter screen (12) is arranged at the ventilation opening (11).

6. A device for preventing the explosion and splashing of zinc-aluminum-magnesium-zinc ingots with zinc according to claim 1, characterized in that: The device further comprises a scrap collecting assembly, the scrap collecting assembly comprises a flow guide groove (13) arranged on the surface of the workbench (1) and a collecting box (14) in communication with the flow guide groove (13), the flow guide groove (13) surrounds the clamping assembly, and the collecting box (14) is detachably arranged on the side surface of the workbench (1).

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