一种热镀锌硅钢板生产气刀闭环锌层控制装置

By designing a closed-loop zinc coating control device for the air knife with an installation and adjustment mechanism, and utilizing a motor-driven lead screw and gear transmission system as well as sensor monitoring, the problem of difficult adjustment of the air knife angle and height is solved, achieving precise control and improving work efficiency and equipment adaptability.

CN224513589UActive Publication Date: 2026-07-17WUNMING WASY METAL MATERIALS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WUNMING WASY METAL MATERIALS CO LTD
Filing Date
2025-05-30
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In the current hot-dip galvanized silicon steel sheet production process, adjusting the angle and height of the air knife is not easy, resulting in low work efficiency and difficulty in meeting different production requirements.

Method used

A closed-loop zinc coating control device for air knife, including an installation mechanism and an adjustment mechanism, was designed. Through a motor-driven lead screw and gear transmission system, combined with real-time monitoring by sensors, the air knife angle and height can be precisely adjusted.

Benefits of technology

It achieves precise control of the air knife angle and height, improves work efficiency, adapts to different production line layouts, meets diverse production needs, and ensures the best zinc coating adhesion effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

本实用新型公开了一种热镀锌硅钢板生产气刀闭环锌层控制装置,涉及钢板生产技术领域。包括安装机构,安装机构顶部设置有调节机构,调节机构包含支撑框,支撑框一侧内壁滑动连接有升降块,所述支撑框顶部中央开设有通孔,通孔内转动连接有丝杆,丝杆外壁和升降块之间螺纹连接,所述升降块一侧固定连接有连接板。本实用新型通过安装机构和调节机构的设置,在使用过程中,首先电机驱动丝杆转动带动升降块上下运动,从而调整气刀本体的角度,接着传感器实时监测锌层的厚度,同时电机带动驱动齿轮转动带动从动齿轮和转动轴转动,并通过安装板调整气刀本体的角度,该装置能够精确地调整气刀的角度和高度,以达到最佳的锌层附着效果。
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Claims

1. A hot-dip galvannealed steel sheet production air-knife closed-loop zinc layer control device, characterized by: The device includes an installation mechanism for installing equipment. An adjustment mechanism is located on the top of the installation mechanism for adjusting the angle of the air knife. The adjustment mechanism includes a support frame. A lifting block is slidably connected to the inner wall of one side of the support frame. A through hole is opened at the center of the top of the support frame, and a lead screw is rotatably connected within the through hole. The outer wall of the lead screw and the lifting block are threaded together. A connecting plate is fixedly connected to one side of the lifting block. A through hole is opened on one side of the top of the connecting plate, and a rotating shaft is rotatably connected within the through hole. A control component is located on one side of the rotating shaft.

2. The closed-loop gas-knife zinc layer control device for a hot-dip galvannealed steel sheet production line according to claim 1, characterized by: The mounting mechanism includes a fixing plate with a slot at the top. A sliding plate is slidably connected in the slot. A mounting hole is provided on one side of the sliding plate. A through hole is provided on one side of the fixing plate. A bidirectional screw is rotatably connected in the through hole. The outer wall of the bidirectional screw and the sliding plate are threaded together.

3. The closed-loop gas-knife zinc layer control device for a hot-dip galvannealed steel sheet production line according to claim 2, characterized by: A control block is fixedly connected to one end of the bidirectional screw. A slot is opened at the bottom of the fixing plate, and a sliding block is slidably connected in the slot. A limit bolt is installed on one side of the sliding block, and the sliding block and the support frame are rotatably connected.

4. The closed-loop gas-knife zinc layer control device for a hot-dipped galvannealed steel sheet production line according to claim 1, characterized by: The control component includes a driven gear, which is directly connected to a rotating shaft. A drive gear is provided on one side of the driven gear, and the drive gear is rotatably connected to a connecting plate. The teeth of the drive gear and the driven gear mesh with each other.

5. The closed-loop gas-knife zinc layer control device for a hot-dipped galvannealed steel sheet production line according to claim 1, characterized by: A mounting plate is fixedly connected to one side of the outer wall of the rotating shaft, and a sensor is installed on the top side of the mounting plate.

6. The closed-loop gas-knife zinc layer control device for a hot-dipped galvannealed steel sheet production line according to claim 5, characterized by: The air knife body is fixedly connected to one side of the mounting plate, and the air inlet pipe is fixedly connected to one side of the air knife body.