Wool light carbonization processing equipment

Abstract

This utility model discloses a wool light carbonization processing device, including a conveyor table. A pressure roller assembly, a cutting assembly, and an acid spraying component are sequentially arranged on the conveyor table. The pressure roller assembly includes a collection frame with an open structure, wider at the top and narrower at the bottom. Inside the collection frame is a pressure roller for compacting the wool. The pressure roller is connected to the output end of a drive motor mounted on the side wall of the collection frame via a transmission mechanism. The outlet of the collection frame is positioned directly opposite the conveyor belt of the conveyor table. The cutting assembly includes a support frame fixedly installed on one side of the collection frame. The wool is compacted by the pressure roller assembly and cut into uniform blocks by the cutting assembly. Combined with evenly distributed spray holes at the bottom of the spraying pipe, the acid can penetrate evenly into the wool, avoiding uneven acid distribution caused by the fluffy and disordered wool. This ensures consistent carbonization treatment results, effectively reduces residual impurities in the wool and prevents excessive carbonization damage, thus improving the quality of wool processing.

Description

Technical Field

[0001] This utility model relates to the field of wool processing technology, and in particular to a wool light carbonization processing device. Background Technology

[0002] The wool light carbonization processing device is a piece of equipment applied in the field of wool processing technology, specifically used for the light carbonization treatment of wool.

[0003] In actual operation, carbonization is a key process for removing plant-based impurities from wool. Acid spraying, as an important part of carbonization, directly affects the treatment effect due to its uniformity. Currently, traditional wool carbonization equipment usually sprays acid directly onto the fluffy and messy wool. Because the wool fibers are loose and disordered, the acid has difficulty penetrating into the wool and is unevenly distributed on the surface. This results in some wool not being fully treated during carbonization, leaving impurities, while other wool is damaged due to excessive concentration of acid, which greatly affects the processing quality and subsequent performance of the wool.

[0004] Therefore, we provide a wool light carbonization processing device. Utility Model Content

[0005] The purpose of this invention is to address the aforementioned technical problems by providing a wool light carbonization processing device, which solves the problem of uneven acid spraying in traditional devices.

[0006] In view of this, the present invention provides a wool light carbonization processing device, including a conveyor table, wherein a pressure roller assembly, a cutting assembly and an acid spraying component are sequentially arranged on the conveyor table; The pressure roller assembly includes a collection frame with an open structure that is wider at the top and narrower at the bottom. Inside the collection frame is a pressure roller for compacting wool. The pressure roller is connected to the output end of a drive motor installed on the side wall of the collection frame via a transmission mechanism. The outlet of the collection frame is positioned directly opposite the conveyor belt of the conveyor table. The cutting assembly includes a support frame fixedly installed on one side of the collection frame. An extension plate is provided at one end of the support frame. A first cylinder is installed on the extension plate. The telescopic rod of the first cylinder is fixedly connected to a connecting plate below the extension plate. Cutting blades for cutting wool are symmetrically arranged at the left and right ends of the connecting plate. The acid spraying device includes a frame, on which an acid tank is mounted. The acid tank contains a pump for conveying acid, and the output end of the pump is connected to a spraying pipe located below via a pipeline.

[0007] Preferably, the material collection frame is mounted on the conveyor table via an assembly frame, and the inner wall of the material collection frame adopts a smooth conical transition structure, which, in conjunction with the pressure roller, forms a gradually narrowing compaction channel.

[0008] Preferably, the bottom of the spray pipe has a plurality of spray holes evenly distributed, and the diameter and spacing of each spray hole are the same.

[0009] Preferably, the connecting plate is also integrally provided with a guide post, which extends upward and penetrates through the extension plate.

[0010] Preferably, the frame sidewall is provided with a controller, which is electrically connected to the feed pump inside the acid tank.

[0011] Preferably, the conveyor table is further provided with a secondary extrusion assembly, which includes a fixed frame, an extension frame on one side of the fixed frame is provided with a second cylinder, the output end of the second cylinder is connected to a horizontal plate below the fixed frame, and the lower part of the horizontal plate is connected to a pressure plate.

[0012] Preferably, a guide post is also integrally extended above the horizontal plate, and the guide post penetrates the extension frame.

[0013] Compared with the prior art, the present invention provides a wool light carbonization processing device, which has the following beneficial effects: This invention uses a pressure roller assembly to compact the wool and a cutting assembly to cut it into uniform blocks. Combined with evenly distributed spray holes at the bottom of the spray pipe, the acid solution can penetrate evenly into the wool, avoiding uneven acid distribution caused by the fluffy and messy wool. This ensures consistent carbonization treatment, effectively reduces the amount of wool impurities remaining and the situation of some wool being over-carbonized and damaged, and improves the quality of wool processing.

[0014] In this invention, guide posts are provided on the connecting plate and the transverse plate to guide the movement of the cutting slice and the pressure plate, respectively, ensuring the accuracy of the cutting component when cutting wool and the stability of the secondary extrusion component when extruding wool, avoiding deviation or shaking, making the cutting size more accurate, the extrusion effect more uniform, and enhancing the reliability and processing precision of the equipment.

[0015] In this invention, during the cutting process, wool may become fluffy or shift due to the force exerted by the cutting slices. By setting up a secondary extrusion component, the second cylinder drives the pressure plate to extrude the cut wool, which can re-compact the wool, restore it to a tight state, maintain a uniform shape and specifications, create good conditions for the uniform spraying of acid solution, and avoid uneven acid solution distribution caused by the different fluffiness of the wool.

[0016] The parts of this device not covered herein are the same as or can be implemented using existing technologies. This utility model has a simple structure and is easy to operate. Attached Figure Description

[0017] Figure 1This is the overall view of the present utility model; Figure 2 This is a schematic diagram of the cutting component structure proposed in this utility model; Figure 3 This is a schematic diagram of the secondary extrusion assembly structure proposed in this utility model; Figure 4 This is a schematic diagram of the acid spraying component proposed in this utility model.

[0018] In the diagram: 1. Conveyor table; 2. Assembly frame; 3. Collection frame; 4. Drive motor; 5. Cutting assembly; 51. Support frame; 52. First cylinder; 53. Connecting plate; 54. Cutting sheet; 6. Secondary extrusion assembly; 61. Fixing frame; 62. Second cylinder; 63. Horizontal plate; 64. Pressure plate; 7. Frame; 71. Acid tank; 72. Spray pipe; 73. Controller; 8. Guide column. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0020] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0021] Example 1: Wool light carbonization processing device, such as Figures 1-4 As shown, it includes a conveyor table 1, on which a pressure roller assembly, a cutting assembly 5, and an acid spraying component are sequentially arranged; The pressure roller assembly includes a collection frame 3, which has an open structure that is larger at the top and smaller at the bottom. Inside the collection frame 3 is a pressure roller for compacting wool. The pressure roller is connected to the output end of a drive motor 4 installed on the side wall of the collection frame 3 through a transmission mechanism. The discharge port of the collection frame 3 is set directly opposite the conveyor belt of the conveyor table 1. The cutting assembly 5 includes a support frame 51 fixedly installed on one side of the collection frame 3. One end of the support frame 51 is provided with an extension plate. A first cylinder 52 is installed on the extension plate. The telescopic rod of the first cylinder 52 is fixedly connected to a connecting plate 53 below the extension plate. Cutting slices 54 for cutting wool are symmetrically arranged at the left and right ends of the connecting plate 53. The acid spraying device includes a frame 7, on which an acid tank 71 is mounted. The acid tank 71 is equipped with a pump for conveying acid, and the output end of the pump is connected to a spraying pipe 72 located below via a pipeline.

[0022] In use, the wool raw material to be processed is placed at the feed end of the conveyor table 1. The wool is transported to the pressure roller assembly area by the continuous operation of the conveyor belt. The wool enters the gradually narrowing compaction channel of the collection frame 3. The drive motor 4 drives the pressure roller to rotate through the transmission mechanism. Under the synergistic action of the pressure roller and the conical surface of the inner wall of the collection frame 3, the wool is gradually compacted and the density increases uniformly. The compacted wool falls from the discharge port of the collection frame 3 onto the conveyor belt, maintaining a compact structure and continuing to be transported. When the wool is transported to below the cutting assembly 5, the first cylinder 52 is activated, and the telescopic rod pushes the connecting... As plate 53 descends, the cutting slices 54 at both ends of plate 53 move vertically downward under the constraint of guide post 8, cutting the wool into blocks of a preset size. After cutting, the first cylinder 52 retracts, the cutting slices 54 reset, and wait for the next cutting instruction. When the wool blocks are conveyed to the area below the acid spraying component, the controller 73 starts the material pump. The acid is conveyed from acid tank 71 through pipeline to spray pipe 72 and atomized and sprayed through evenly distributed nozzles at the bottom. Since the wool has been compacted and is of uniform size, the acid can penetrate evenly into the fiber interior to achieve carbonization treatment.

[0023] like Figures 1-4 As shown, the material collection frame 3 is installed on the conveyor table 1 through the assembly frame 2. The inner wall of the material collection frame 3 adopts a smooth conical transition structure, which, together with the pressure roller, forms a gradually narrowing compaction channel.

[0024] like Figures 1-4 As shown, multiple spray holes are evenly distributed at the bottom of the spray pipe 72, and the hole diameter and spacing of each spray hole are the same.

[0025] like Figures 1-4 As shown, a guide post 8 is integrally extended on the connecting plate 53. The guide post 8 extends upward and penetrates through the extension plate.

[0026] like Figures 1-4 As shown, a controller 73 is provided on the side wall of the frame 7. The controller 73 is electrically connected to the feed pump inside the acid tank 71. The flow rate of the feed pump can be adjusted in real time through the controller 73 to accurately control the amount of acid sprayed.

[0027] Example 2: Wool light carbonization processing device, such as Figures 1-4 As shown, the conveyor table 1 is also equipped with a secondary extrusion assembly 6. The secondary extrusion assembly 6 includes a fixed frame 61. A second cylinder 62 is provided on an extension frame on one side of the fixed frame 61. The output end of the second cylinder 62 is connected to the horizontal plate 63 below the fixed frame 61. The lower part of the horizontal plate 63 is connected to the pressure plate 64.

[0028] A guide column 8 is also integrally extended above the horizontal plate 63, and the guide column 8 passes through the extension frame.

[0029] As the cut wool blocks continue to be conveyed to the bottom of the fixed frame 61, the second cylinder 62 drives the horizontal plate 63 and the pressure plate 64 to move downwards, compacting the wool blocks a second time to eliminate any looseness that may have occurred during the cutting process. The pressure plate 64 is precisely reset under the guidance of the guide column 8, completing the extrusion cycle. Through the setting of the secondary extrusion component 6, the second cylinder 62 drives the pressure plate 64 to extrude the cut wool, which can re-compact the wool, restore it to a tight state, maintain a uniform shape and specifications, create good conditions for the uniform spraying of acid solution, and avoid uneven acid solution distribution caused by the different fluffiness of the wool.

[0030] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A wool light carbonization processing device, comprising a conveyor table (1), wherein a pressure roller assembly, a cutting assembly (5), and an acid spraying component are sequentially arranged on the conveyor table (1), characterized in that: The pressure roller assembly includes a collection frame (3), which has an open structure that is larger at the top and smaller at the bottom. Inside the frame is a pressure roller for compacting wool. The pressure roller is connected to the output end of a drive motor (4) installed on the side wall of the collection frame (3) through a transmission mechanism. The outlet of the collection frame (3) is set directly opposite the conveyor belt of the conveyor table (1). The cutting assembly (5) includes a support frame (51) fixedly installed on one side of the collection frame (3). One end of the support frame (51) is provided with an extension plate. A first cylinder (52) is installed on the extension plate. The telescopic rod of the first cylinder (52) is fixedly connected to a connecting plate (53) below the extension plate. Cutting slices (54) for cutting wool are symmetrically arranged at the left and right ends of the connecting plate (53). The acid spraying component includes a frame (7), on which an acid tank (71) is provided. The acid tank (71) is equipped with a pump for conveying acid, and the output end of the pump is connected to the spraying pipe (72) located below through a pipeline.

2. The apparatus for the mild carbonization of wool according to claim 1, characterized in that, The material collection frame (3) is installed on the conveyor table (1) by the assembly frame (2). The inner wall of the material collection frame (3) adopts a smooth conical transition structure, which cooperates with the pressure roller to form a gradually narrowing compaction channel.

3. The apparatus for the mild carbonization of wool according to claim 1, characterized in that, The bottom of the spray pipe (72) has multiple spray holes evenly distributed, and the hole diameter and spacing of each spray hole are the same.

4. The apparatus for processing wool for light carbonization according to claim 1, wherein The connecting plate (53) is also integrally provided with a guide post (8), which extends upward and penetrates through the extension plate.

5. The apparatus for processing wool for light carbonization according to claim 1, wherein The frame (7) has a controller (73) on its side wall, which is electrically connected to the feed pump inside the acid tank (71).

6. The apparatus for processing wool for light carbonization according to claim 1, wherein The conveyor table (1) is also provided with a secondary extrusion assembly (6). The secondary extrusion assembly (6) includes a fixed frame (61). A second cylinder (62) is provided on an extension frame on one side of the fixed frame (61). The output end of the second cylinder (62) is connected to a horizontal plate (63) below the fixed frame (61). The lower part of the horizontal plate (63) is connected to a pressure plate (64).

7. The apparatus for processing wool for light carbonization according to claim 6, wherein A guide post (8) is also integrally extended above the horizontal plate (63), and the guide post (8) penetrates the extension frame.

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