A dust removal component for a cotton sock production workshop

By designing a dust removal assembly with interlaced L-shaped conduits and atomizing nozzles in the cotton sock production workshop, the problem of difficulty in capturing fine lint and dust in the textile workshop has been solved, improving dust removal efficiency and production safety.

CN224513725UActive Publication Date: 2026-07-17ZHEJIANG MEIKAN GARMENT & ACCESSORIES CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG MEIKAN GARMENT & ACCESSORIES CO LTD
Filing Date
2025-09-03
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing dust removal systems in textile workshops are ineffective at handling fine, wind-affected fluff and dust generated during the textile process, posing fire hazards and impacting the production environment.

Method used

A dust removal component for a cotton sock production workshop was designed. It adopts an inverted bracket and staggered L-shaped guide tubes, combined with atomizing nozzles, guide rods and scrapers. By using the staggered path of the textile threads and the humidification of the atomizing nozzles, combined with the removal of loose fibers by the scrapers, effective dust removal is achieved.

Benefits of technology

The single-pass feed rate of the dust removal components has been increased, enhancing the dust collection effect, reducing lint on the surface of the textile yarn, ensuring the quality of subsequent processing, and reducing fire hazards.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to the field of dust removal technology in cotton sock production, specifically a dust removal component for cotton sock production workshops. It includes a mounting frame and textile threads. The textile threads are divided into upper and lower threading groups. The mounting frame is U-shaped, with a set of horizontally opposite guide tubes installed at the top and bottom of the frame. The two sets of guide tubes are staggered and L-shaped. Two guide rods are installed vertically on the inner surface of the mounting frame, with several evenly distributed retaining rings connected to the guide rods. This dust removal component for cotton sock production workshops allows the textile threads to enter from both top and bottom directions, increasing the single-pass feed rate. Furthermore, the two sets of textile threads are staggered under the guidance of the guide tubes and guide rods. The upper atomizing nozzle increases air humidity, resulting in less water on the textile thread surface, making it easier to dry in subsequent processing and not affecting the overall production quality of the cotton socks.
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Description

Technical Field

[0001] This utility model relates to the field of dust removal technology in cotton sock production, specifically a dust removal component for cotton sock production workshops. Background Technology

[0002] During the yarn feeding process in textile workshops, friction between the yarn and the yarn generates a large amount of lint and dust. This not only affects the hygiene of the workshop but also poses a fire hazard if the amount of textile dust is too high. Furthermore, it can negatively impact the working environment of the textile workshop. Therefore, it is necessary to control dust in the workshop during the production process.

[0003] Current dust removal components typically only handle dust by suction. However, since the lint produced during the textile process is relatively small and lightweight, it is easily affected by wind from different directions during the suction process, resulting in poor suction performance.

[0004] To address the aforementioned issues, we have made improvements and proposed a dust removal component for cotton sock production workshops. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution:

[0006] This utility model provides a dust removal component for a cotton sock production workshop, including a mounting frame and textile threads, wherein the textile threads are divided into two groups: upper thread and lower thread.

[0007] The mounting bracket is configured in the shape of a c;

[0008] The mounting frame is provided with a set of horizontally opposite conduits at the top and bottom respectively;

[0009] The upper and lower sets of conduits are arranged alternately;

[0010] The conduit is configured as L-shaped;

[0011] The inner surface of the mounting bracket is provided with two guide rods installed vertically, and several evenly distributed retaining rings are connected to the guide rods.

[0012] The inner top surface of the mounting bracket is provided with an atomizing nozzle;

[0013] The bottom of the mounting frame is provided with a water inlet tube, and the inner surface of the water inlet tube is provided with several flow-stopping rings.

[0014] As a preferred embodiment of this utility model, the top and bottom of the mounting bracket are respectively connected to a support, and the ends of the support are respectively connected to a conduit.

[0015] As a preferred embodiment of this utility model, a connecting member is provided between several of the retaining rings, and the connecting member is coaxially and fixedly connected to the retaining ring through an inserting retaining member, and the retaining ring and the connecting member are connected in sequence.

[0016] As a preferred technical solution of this utility model, the lead rod is divided into front and rear sections. The two sections of the lead rod are coaxially fixedly connected to the retaining rings at both ends through inserting clamps. The rear section of the lead rod is rotatably connected to the mounting frame. A servo motor is installed on the rear side of the mounting frame. The two lead rods are coaxially fixedly connected to the output shaft of the servo motor.

[0017] As a preferred embodiment of this utility model, the outer surface of the retaining ring is provided with a plurality of scraping strips, the direction of which is perpendicular to the direction of the textile thread.

[0018] As a preferred embodiment of this utility model, a water pump is installed on the top of the mounting bracket, the water pump is connected to an external tap water network, and the atomizing nozzle is connected to the water pump.

[0019] As a preferred technical solution of this utility model, the bottom of the mounting frame is provided with a bottom groove, the water inlet tube is installed in the bottom groove, the water inlet tube is set in a trumpet shape that is wider at the top and narrower at the bottom, and the top edge of the water inlet tube is horizontal with the bottom surface of the mounting frame, and the bottom of the water inlet tube is connected to the sewage pipe network.

[0020] As a preferred embodiment of this utility model, the flow-stopping ring is annular and is disposed close to the inner surface of the water-drawing cylinder, and the surface of the flow-stopping ring is provided with bristles.

[0021] As a preferred embodiment of this utility model, the upper threading group of the textile thread enters from the upper guide tube on one side, winds around the lower guide rod, and then exits from the upper guide tube on the other side. The lower threading group of the textile thread enters from the lower guide tube on one side, winds around the upper guide rod, and then exits from the lower guide tube on the other side. The movement path of the textile thread corresponds to the installation position of the retaining ring.

[0022] The beneficial effects of this utility model are: In this dust removal component for cotton sock production workshops, the textile threads enter the dust removal component from both the top and bottom directions, which not only increases the single-pass feed rate of the dust removal component, but also allows the two sets of textile threads to intertwine under the guidance of the guide tube and the lead rod, avoiding mutual interference. The atomizing nozzles at the top increase the air humidity, which not only allows the dust scattered in the air to absorb water and increase its weight to fall, but also reduces the amount of water adhering to the surface of the textile threads, making them easier to dry in subsequent processing and not affecting the overall production quality of the cotton socks;

[0023] By rotating the guide rod in the opposite direction to the movement of the textile thread, the surface lint of the textile thread is scraped off as it passes through. The lint that has absorbed water has greater friction and is easily scraped off by the scraper. The scraper removes excess lint from the surface of the textile thread, reducing dust generation. Attached Figure Description

[0024] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0025] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0026] Figure 2 This is a schematic diagram of the lower structure of this utility model;

[0027] Figure 3 This is a schematic diagram of the yarn threading structure of this utility model;

[0028] Figure 4 This is a schematic diagram of the lead rod structure of this utility model;

[0029] Figure 5 This is an enlarged structural diagram of point A of this utility model;

[0030] In the diagram: 1. Mounting bracket; 2. Textile thread; 3. Conduit; 4. Water pump; 5. Atomizing nozzle; 6. Lead rod; 7. Bottom groove; 8. Bracket; 9. Water inlet tube; 10. Flow stop ring; 11. Snap ring; 12. Connector; 13. Scraper. Detailed Implementation

[0031] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0032] Example: Figure 1-5 As shown, a dust removal component for a cotton sock production workshop includes a mounting frame 1 and a textile line 2, wherein the textile line 2 is divided into two groups: an upper thread and a lower thread.

[0033] Mounting bracket 1 is configured in the shape of a chamfer;

[0034] The mounting bracket 1 has a set of horizontally opposite wire conduits 3 installed at the top and bottom respectively;

[0035] The upper and lower sets of conduit 3 are staggered;

[0036] Conduit 3 is configured as an L-shape;

[0037] The inner surface of the mounting bracket 1 is provided with two guide rods 6 installed vertically, and several evenly distributed retaining rings 11 are connected to the guide rods 6.

[0038] The inner top surface of the mounting bracket 1 is provided with an atomizing nozzle 5;

[0039] The bottom of the mounting frame 1 is provided with a water inlet tube 9, and the inner surface of the water inlet tube 9 is provided with several flow-stopping rings 10.

[0040] Mounting bracket 1 has brackets 8 connected to its top and bottom, and the ends of brackets 8 are connected to conduits 3.

[0041] A connector 12 is provided between several retaining rings 11. The connector 12 is coaxially fixedly connected to the retaining rings 11 through inserting retaining pieces. The retaining rings 11 and the connector 12 are connected in sequence.

[0042] The lead rod 6 is divided into two sections, front and rear. The two sections of the lead rod 6 are coaxially fixedly connected to the retaining rings 11 at both ends through the insertion of the retaining clips. The rear section of the lead rod 6 is rotatably connected to the mounting frame 1. A servo motor is installed on the rear side of the mounting frame 1. The two lead rods 6 are coaxially fixedly connected to the output shaft of the servo motor.

[0043] The outer surface of the retaining ring 11 is provided with several scraper strips 13, and the direction of the scraper strips 13 is perpendicular to the direction of the textile thread 2.

[0044] A water pump 4 is installed on the top of the mounting frame 1. The water pump 4 is connected to the external tap water network. The atomizing nozzle 5 is connected to the water pump 4. Water mist is sprayed out from the atomizing nozzle 5, which not only makes the dust scattered in the air absorb water and increase its weight to fall, but also makes the surface of the textile thread 2 less wet, making it easier to dry in subsequent processing.

[0045] The bottom of the mounting frame 1 is provided with a bottom groove 7, and the water inlet tube 9 is installed in the bottom groove 7. The water inlet tube 9 is set in a trumpet shape that is wider at the top and narrower at the bottom, and the top edge of the water inlet tube 9 is level with the bottom surface of the mounting frame 1. The bottom of the water inlet tube 9 is connected to the sewage pipe network.

[0046] The flow-stop ring 10 is annular and is installed close to the inner surface of the water inlet cylinder 9. The surface of the flow-stop ring 10 is provided with bristles. After the lint and dust absorb water, they fall down, and excess water mist also falls down and is guided by the water inlet cylinder 9 to the sewage pipe network for discharge. At the same time, the bristles on the surface of the flow-stop ring 10 can prevent lint from entering the sewage pipe network and avoid blockage.

[0047] The upper threading group of the textile thread 2 enters from the upper guide tube 3 on one side, goes around to the lower guide rod 6, and then goes up and out through the upper guide tube 3 on the other side. The lower threading group of the textile thread 2 enters from the lower guide tube 3 on one side, goes around to the upper guide rod 6, and then goes down and out through the lower guide tube 3 on the other side. The movement path of the textile thread 2 corresponds to the installation position of the retaining ring 11.

[0048] Working Principle: In this dust removal component for cotton sock production workshops, the textile thread 2 enters the dust removal component from both the top and bottom. This not only increases the single-pass feed rate of the dust removal component, but also allows the two sets of textile threads 2 to interweave under the guidance of the guide tube 3 and the guide rod 6, preventing mutual interference. The atomizing nozzle 5 at the top increases air humidity, causing airborne dust to absorb water and fall due to its weight. Simultaneously, the textile thread 2 has a low surface water content, making it easy to dry in subsequent processing and not affecting the overall production quality of the cotton socks. The guide rod 6 rotates in the opposite direction to the movement of the textile thread 2, scraping off the surface lint as the textile thread 2 passes through. The lint, after absorbing water, has high friction and is easily scraped off by the scraper strip 13. The scraper strip 13 removes excess lint from the surface of the textile thread, reducing dust generation.

[0049] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A dust removal component for a cotton sock production workshop, comprising a mounting frame (1) and a textile thread (2), characterized in that, The textile thread (2) is divided into two groups: the upper thread and the lower thread; The mounting bracket (1) is configured as an incline; The mounting bracket (1) is provided with a set of horizontally opposite conduits (3) on its upper and lower sides respectively; The upper and lower sets of conduit (3) are arranged alternately; The conduit (3) is configured as an L-shape; The inner surface of the mounting bracket (1) is provided with two lead rods (6) installed vertically, and several evenly distributed retaining rings (11) are connected to the lead rods (6); The inner top surface of the mounting bracket (1) is provided with an atomizing nozzle (5); The bottom of the mounting frame (1) is provided with a water inlet tube (9), and the inner surface of the water inlet tube (9) is provided with several flow-stopping rings (10).

2. A dust removal assembly for a cotton hosiery production plant according to claim 1, characterized in that, The top and bottom of the mounting bracket (1) are respectively connected to the bracket (8), and the ends of the bracket (8) are respectively connected to the conduit (3).

3. A lint removal assembly for a hosiery production facility as claimed in claim 1, wherein, A connector (12) is provided between several of the retaining rings (11), and the connector (12) is coaxially fixedly connected to the retaining rings (11) through inserting retaining pieces. The retaining rings (11) and the connectors (12) are connected in sequence.

4. A cotton hosiery production plant dedusting assembly according to claim 3, characterized in that, The lead rod (6) is divided into two sections, front and rear. The two sections of the lead rod (6) are coaxially fixedly connected to the retaining rings (11) at both ends by inserting clamps. The rear section of the lead rod (6) is rotatably connected to the mounting frame (1). A servo motor is installed on the rear side of the mounting frame (1). The two lead rods (6) are coaxially fixedly connected to the output shaft of the servo motor.

5. A lint removal assembly for a hosiery production facility as claimed in claim 3, wherein, The outer surface of the retaining ring (11) is provided with a plurality of scraper strips (13), the direction of which is perpendicular to the direction of the textile thread (2).

6. A lint removal assembly for a hosiery production facility as claimed in claim 1, wherein, A water pump (4) is installed on the top of the mounting bracket (1). The water pump (4) is connected to an external tap water network. The atomizing nozzle (5) is connected to the water pump (4).

7. A lint removal assembly for a hosiery production facility as claimed in claim 1, wherein, The bottom of the mounting frame (1) is provided with a bottom groove (7), and the water inlet tube (9) is installed in the bottom groove (7). The water inlet tube (9) is set in a trumpet shape that is wider at the top and narrower at the bottom, and the top edge of the water inlet tube (9) is horizontal with the bottom surface of the mounting frame (1). The bottom of the water inlet tube (9) is connected to the sewage pipe network.

8. A cotton hosiery production plant dedusting assembly according to claim 7, characterized in that, The flow-stopping ring (10) is annular and is set close to the inner surface of the water inlet tube (9). The surface of the flow-stopping ring (10) is provided with bristles.

9. A dedusting assembly for a cotton hosiery production plant according to any one of claims 1-8, characterized in that, The upper thread group of the textile thread (2) enters from the upper guide tube (3) on one side, winds around to the lower guide rod (6), and then exits from the upper guide tube (3) on the other side. The lower thread group of the textile thread (2) enters from the lower guide tube (3) on one side, winds around to the upper guide rod (6), and then exits from the lower guide tube (3) on the other side. The movement path of the textile thread (2) corresponds to the installation position of the retaining ring (11).