模块化管路布局的染缸
By introducing standardized quick-connect interfaces and pre-installed functional modules into the dyeing vat, the shortcomings of the dyeing vat equipment in terms of pipeline system modularity have been solved, enabling rapid assembly and flexible combination, and improving the installation efficiency and maintenance convenience of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 苏州丹氏智能科技有限公司
- Filing Date
- 2025-08-29
- Publication Date
- 2026-07-17
AI Technical Summary
Existing dyeing vat equipment has shortcomings in terms of modularization, standardization, and quick installation and disassembly of the piping system, resulting in long construction cycles, poor interface sealing, and difficult maintenance, making it impossible to achieve 'plug and play' rapid deployment.
By adopting standardized quick-connect interfaces and pre-set functional modules, the various functional units of the dyeing vat are integrated on an independent bracket to achieve rapid assembly and functional expansion. The main control valve group and distribution pipelines are used to achieve standardized docking and flexible combination of fluid passages.
It enables rapid docking between dyeing vats and functional modules, reduces the workload of on-site layout and pipe welding, shortens the construction cycle, improves the versatility and flexibility of the equipment, and meets the high integration and high maintainability requirements of modern intelligent printing and dyeing factories.
Smart Images
Figure CN224513836U_ABST
Abstract
Claims
1. A modular piping layout dye vat comprising a vat body for containing a dye liquor, the vat body having a plurality of locating interfaces provided at a bottom portion of the vat body and a plurality of standardized quick connect interfaces provided at a top portion of the vat body, characterized in that: Also includes: The first functional module includes a filtration device and a heat exchange device, which are connected in series through internal pipes and are mounted together on an independent bracket. The bottom of the bracket is equipped with a connector that matches the cylinder positioning interface, and the top is equipped with an output port that corresponds to the standardized quick-connect interface. The second functional module is used to store dye liquor. It is equipped with a liquid level sensor and a stirring device, and both the inlet and outlet are equipped with standardized quick-connect interfaces. The third functional module is used for dyeing and storing materials. It is equipped with a metering pump and a mixing chamber, and the outlet is equipped with a standardized quick-connect interface. The fourth functional module is used for dye liquor circulation and cleaning of the inner wall of the tank. It is equipped with a circulation pump and a spray device, and the inlet and outlet are equipped with standardized quick-connect interfaces. The fifth functional module is used to connect the cylinder block, the first functional module, the second functional module, the third functional module and the fourth functional module. It contains a main control valve group and distribution pipelines. The distribution pipelines adopt a multi-branch structure, and each branch end is equipped with a standardized quick-connect interface.
2. A modular piping layout dye vat according to claim 1, wherein: The cylinder block has a standardized quick-connect interface with a sealing ring.
3. A modular piping layout dye vat according to claim 1, wherein: The first functional module has a shock-absorbing pad on its support, which is made of silicone.
4. A modular piping layout dye vat according to claim 1, wherein: The mixing chamber of the third functional module is equipped with a heating element, which is connected to a power source via a wire.
5. A modular piping layout dye chest according to claim 1, wherein: The spray device of the fourth functional module includes multiple nozzles, and each nozzle is equipped with a flow regulating valve.
6. A modular piping layout dye chest according to claim 1, wherein: The main control valve group of the fifth functional module consists of multiple solenoid valves, each of which corresponds to the inlet and outlet of a functional module. The main control valve group is connected to the control system via signal lines.