A fabric leveling device for processing microfiber soft materials

Abstract

This utility model discloses a fabric leveling device for processing microfiber soft fabric, including a worktable. Through the arrangement of a water spraying mechanism, a heating mechanism, and a leveling mechanism, the water spraying mechanism's uniform humidification allows the fabric fibers to fully absorb moisture, increasing their flexibility and plasticity. This effectively prevents fiber breakage or pilling due to dryness during subsequent heating and leveling, thereby improving the fabric processing quality and yield. The heating mechanism evenly transfers heat to the surface of the microfiber soft fabric, avoiding localized overheating or undercooling, ensuring uniform heating and consistent fiber softening during the heating process, providing favorable conditions for subsequent leveling operations. The leveling mechanism precisely adjusts the pressure between the leveling roller and the fabric according to the fabric thickness and wrinkle degree, ensuring the leveling roller maintains good contact with the fabric at all times, thus achieving efficient and precise fabric leveling.

Description

Technical Field

[0001] This utility model relates to the field of microfiber soft material processing technology, specifically a fabric leveling device for microfiber soft material processing. Background Technology

[0002] In the field of microfiber soft fabric processing, microfiber soft fabric is widely used in many industries such as high-end clothing, home decoration, and automotive interiors due to its unique soft texture, delicate fiber structure and good touch. However, these characteristics of microfiber soft fabric also make it face many challenges in the processing process. The softness of microfiber soft fabric makes it easy to wrinkle and deform during processing, affecting the flatness and aesthetics of the product.

[0003] To achieve fabric smoothing, common methods include mechanical pressing and steam ironing. While mechanical pressing can quickly remove wrinkles, it may apply excessive pressure to the fabric, causing fiber breakage or pilling, which affects the fabric's texture. Steam ironing, on the other hand, has problems such as uneven heating and difficulty in humidity control, which can easily lead to localized overheating or over-wetting of the fabric, affecting the smoothing effect and product quality. Therefore, we need to propose a fabric smoothing device for processing microfiber soft materials. Utility Model Content

[0004] The purpose of this utility model is to provide a fabric leveling device for processing microfiber soft materials, which solves the problems mentioned in the background art by setting up a water spraying mechanism, a heating mechanism and a leveling mechanism.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A fabric leveling device for processing microfiber soft materials includes a worktable;

[0007] The housing is fixedly installed on the top of the workbench, and an ion air knife is fixedly installed above the housing inlet via a bracket, which is used to eliminate static electricity and remove dust from the surface of the microfiber soft fabric.

[0008] A water spray mechanism, installed on the top of the housing, is used to spray water and humidify the surface of the microfiber soft fabric.

[0009] The heating mechanism, installed on the workbench, is used to heat the microfiber soft fabric;

[0010] The leveling mechanism, installed inside the housing, is used in conjunction with the heating mechanism to level the microfiber fabric.

[0011] The air-cooling mechanism, installed above the material outlet of the housing, is used to cool and shape the flattened microfiber fabric to prevent it from deforming again.

[0012] Preferably, the water spraying mechanism includes a water tank, which is fixedly installed on the top of the housing. A water pump is fixedly installed on one side of the water tank. The water inlet of the water pump is connected to the inside of the water tank through a pipe. The water outlet of the water pump is fixedly connected to a water spraying pipe through a pipe that passes through the housing. Three sets of atomizing nozzles are installed at equal intervals at the bottom of the water spraying pipe.

[0013] Preferably, two sets of connecting brackets are symmetrically fixedly installed on the top of the water spray pipe, and the tops of the two sets of connecting brackets are fixedly installed to the inner top of the shell.

[0014] Preferably, the heating mechanism includes a mounting slot, which is located on the top of the workbench. Three sets of heating tubes are fixedly installed at equal intervals inside the mounting slot. A heat-conducting plate is fixedly installed above the three sets of heating tubes in the mounting slot, and the top of the heat-conducting plate is on the same horizontal line as the top of the workbench.

[0015] Preferably, the leveling mechanism includes a mounting plate, which is fixedly installed on the inner walls of both sides of the housing. An electric push rod is fixedly installed at the center of the top of the mounting plate. The bottom of the telescopic end of the electric push rod passes through the mounting plate and is fixedly connected to a mounting frame. A leveling roller is rotatably installed inside the mounting frame via a bearing, and one end of the leveling roller is connected to a drive motor.

[0016] Preferably, the drive motor is fixedly installed on one side wall of the mounting frame, and one end of the drive motor output shaft is fixedly installed with one end of the leveling roller. Guide rods are slidably inserted into both sides of the mounting plate located on the electric push rod, and the bottom of the guide rods is fixedly connected to the top of the mounting frame.

[0017] Preferably, the air-cooling mechanism includes a blower housing, which is fixedly installed on the side wall of the housing. Two sets of blowers are fixedly installed inside the blower housing via a bracket, and a dustproof net is fixedly installed above the two sets of blowers on the blower housing.

[0018] Preferably, conveying rollers are installed at both ends of the worktable, and the top of the conveying rollers is on the same horizontal line as the top of the worktable.

[0019] Compared with the prior art, the beneficial effects of this utility model are:

[0020] 1. This utility model, through the setting of a water spraying mechanism, a heating mechanism, and a leveling mechanism, allows the fabric fibers to fully absorb moisture through uniform humidification, increasing their flexibility and plasticity. This effectively prevents fiber breakage or pilling due to dryness during subsequent heating and leveling processes, thereby improving the processing quality and yield of the fabric. The heating mechanism can evenly transfer heat to the surface of the microfiber soft fabric, avoiding local overheating or undercooling, ensuring uniform heating and consistent fiber softening during the heating process, providing favorable conditions for subsequent leveling operations. The leveling mechanism can precisely adjust the pressure between the leveling roller and the fabric according to the fabric thickness and wrinkle degree, ensuring that the leveling roller always maintains good contact with the fabric, thus achieving efficient and precise fabric leveling and significantly improving the smoothness and aesthetics of the fabric.

[0021] 2. This utility model utilizes an ion air knife and a cooling mechanism. The ion air knife, by ionizing air to generate positive and negative ions and delivering them to the fabric surface via high-speed airflow, can quickly neutralize the static electricity generated by friction on the microfiber fabric, effectively avoiding dust adsorption caused by static electricity and reducing dust adhesion on the fabric surface at the source. The cooling mechanism can quickly cool and shape the fabric after it has been leveled. The powerful airflow quickly removes heat from the fabric surface, causing the fibers to solidify rapidly and fixing the shape after leveling. This effectively prevents the fabric from deforming again due to external environmental influences after leaving the leveling device. Attached Figure Description

[0022] Figure 1 This is a side view of the three-dimensional structure of the present invention;

[0023] Figure 2 This is a cross-sectional structural diagram of the present invention;

[0024] Figure 3 This is a schematic diagram of the leveling mechanism of this utility model;

[0025] Figure 4 This is a schematic diagram of the water spray mechanism of this utility model;

[0026] Figure 5 This is a schematic diagram of the air-cooling mechanism of this utility model.

[0027] In the diagram: 1. Workbench; 2. Housing; 3. Ionizing air knife; 4. Water spray mechanism; 41. Water tank; 42. Water pump; 43. Water spray pipe; 44. Atomizing nozzle; 45. Connecting frame; 5. Heating mechanism; 51. Mounting slot; 52. Heating tube; 53. Heat conducting plate; 6. Leveling mechanism; 61. Mounting plate; 62. Electric push rod; 63. Mounting frame; 64. Leveling roller; 65. Drive motor; 66. Guide rod; 7. Air cooling mechanism; 71. Blower housing; 72. Blower; 73. Dustproof net; 8. Conveying roller. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Please see Figure 1-5 This utility model provides a technical solution:

[0030] A fabric leveling device for processing microfiber soft materials includes a worktable 1;

[0031] The housing 2 is fixedly installed on the top of the workbench 1, and an ion air knife 3 is fixedly installed above the feed inlet of the housing 2 via a bracket, which is used to eliminate static electricity and remove dust from the surface of the microfiber soft fabric.

[0032] The housing 2 provides a closed processing space for the internal mechanisms, which can reduce the interference of external dust and airflow on the processing process. The ion air knife 3 can neutralize the static electricity on the surface of the fabric before it enters the processing process, preventing more dust from being attracted by static electricity. At the same time, the high-speed airflow blows away the original dust, providing a clean fabric surface for the subsequent leveling process and reducing the impact of impurities on the leveling effect.

[0033] The water spraying mechanism 4 is installed on the top of the housing 2 and is used to spray water to humidify the surface of the microfiber soft fabric. Moderate humidification can soften the microfiber soft fabric fibers, reduce the risk of fiber breakage during subsequent heating and leveling processes, and at the same time enhance the uniformity of heat absorption by the fabric and improve the leveling and shaping effect.

[0034] Heating mechanism 5, installed on workbench 1, is used to heat the microfiber soft fabric;

[0035] The leveling mechanism 6 is installed inside the housing 2 and is used in conjunction with the heating mechanism 5 to level the microfiber soft fabric.

[0036] The air-cooling mechanism 7 is installed above the discharge port of the housing 2 and is used to cool and shape the flattened microfiber soft fabric to prevent it from deforming again.

[0037] The air-cooling mechanism 7 quickly cools and locks in the shape of the fabric after it has been flattened, preventing the fibers from springing back and creating new wrinkles due to residual heat. At the same time, it shortens the waiting time after fabric processing and improves production continuity.

[0038] In an optional embodiment: the water spraying mechanism 4 includes a water tank 41, which is fixedly installed on the top of the housing 2. A water pump 42 is fixedly installed on one side of the water tank 41. The water inlet of the water pump 42 is connected to the inside of the water tank 41 through a pipe. The water outlet of the water pump 42 is fixedly connected to a water spray pipe 43 through the housing 2 through a pipe. Three sets of atomizing nozzles 44 are installed at equal intervals at the bottom of the water spray pipe 43.

[0039] It should be noted that the water tank 41 has a capacity that can meet the continuous humidification needs for a certain period of time, reducing the need for frequent water filling and improving production efficiency. The water pump 42 can be the Xinjie PW-175EA. This model of water pump has a moderate flow rate (1.5m³ / h) and a reasonable head (15m), making it suitable for small humidification systems. It also operates stably and consumes little energy. The atomizing nozzle 44 can be the Spray 1 / 4JCO-SS. It produces fine atomized particles (50-100μm), provides good humidification uniformity, and can prevent deformation caused by local water accumulation on the fabric. The three sets of nozzles are distributed along the width of the fabric, which can cover microfiber fabrics of different widths and ensure humidification without dead corners.

[0040] Water from the water tank 41 can be pumped by the water pump 42 to the spray pipe 43, and then sprayed evenly onto the surface of the microfiber soft fabric through three sets of equidistantly installed atomizing nozzles 44.

[0041] In an optional embodiment: two sets of connecting brackets 45 are symmetrically fixedly installed on the top of the water spray pipe 43, and the tops of the two sets of connecting brackets 45 are fixedly installed on the inner top of the housing 2.

[0042] It should be noted that the connecting frame 45 is made of angle steel, which has high structural strength and can stably support the water spray pipe 43 and the atomizing nozzle 44. This prevents the water spray pipe 43 from shifting due to the vibration of the water pump 42 or the influence of airflow, ensuring the accuracy of the humidification position. The symmetrical design makes the water spray pipe 43 bear force evenly and extends its service life.

[0043] In an optional embodiment: the heating mechanism 5 includes a mounting groove 51, which is opened on the top of the workbench 1. Three sets of heating tubes 52 are fixedly installed at equal intervals inside the mounting groove 51. A heat-conducting plate 53 is fixedly installed above the three sets of heating tubes 52 in the mounting groove 51, and the top of the heat-conducting plate 53 is on the same horizontal line as the top of the workbench 1.

[0044] It should be noted that the heating element 52 can be an Aoneng DN40 stainless steel heating element, with a single element power of 1.5kW and a total power of 4.5kW for three sets in parallel. It heats up quickly and evenly, making it suitable for the medium and low temperature heating requirements (50-120℃) of microfiber fabrics. The heat conduction plate 53 can be a 6mm thick aluminum alloy plate. Aluminum alloy has a high thermal conductivity (202W / (m・K)) and can evenly transfer the heat from the heating element 52 to the fabric surface, avoiding excessive local temperature differences.

[0045] The heat generated by the heating tube 52 is evenly transferred to the surface of the microfiber fabric by the heat-conducting plate 53, avoiding local overheating or overcooling, so that the fabric is heated evenly during the heating process and the fibers soften to a uniform degree, providing good conditions for subsequent leveling operations.

[0046] In an optional embodiment: the leveling mechanism 6 includes a mounting plate 61, which is fixedly mounted on the inner walls of both sides of the housing 2. An electric push rod 62 is fixedly mounted at the center of the top of the mounting plate 61. The bottom of the telescopic end of the electric push rod 62 passes through the mounting plate 61 and is fixedly connected to a mounting frame 63. A leveling roller 64 is rotatably mounted inside the mounting frame 63 through a bearing, and one end of the leveling roller 64 is connected to a drive motor 65.

[0047] It should be noted that the mounting plate is made of Q235 steel plate with a thickness of 8mm, which has a strong load-bearing capacity and provides stable support for the leveling mechanism 6. The electric push rod 62 can be a Tuoda TD-80 with a thrust of 500N and a stroke of 100mm. The pressure between the leveling roller 64 and the fabric can be precisely adjusted by extending and retracting the push rod to meet the leveling needs of microfiber fabrics of different thicknesses. The surface of the leveling roller 64 is chrome-plated with a hardness of HRC55-60 and a smoothness of Ra0.8μm, which can ensure the uniform transmission of leveling pressure and reduce friction damage to the fabric.

[0048] In an optional embodiment: the drive motor 65 is fixedly mounted on one side wall of the mounting frame 63, and one end of the output shaft of the drive motor 65 is fixedly mounted to one end of the leveling roller 64. The mounting plate 61 is slidably inserted with guide rods 66 on both sides of the electric push rod 62, and the bottom of the guide rods 66 is fixedly connected to the top of the mounting frame 63.

[0049] It should be noted that the drive motor 65 can be a Shengbang 5IK120RGU-CF with a power of 120W and a speed of 1350r / min. With a gearbox, the output speed can be adjusted to 30-50r / min to match the fabric conveying speed, ensuring that the leveling roller 64 moves synchronously with the fabric and avoiding relative slippage that causes the fabric to pill. The guide rod 66 is made of 45# steel with a diameter of 12mm and a chrome-plated surface. It is used with linear bearings to ensure that the mounting frame 63 moves vertically during lifting and lowering, avoiding uneven force on the fabric caused by the tilting of the leveling roller 64.

[0050] In an optional embodiment: the air-cooling mechanism 7 includes a blower housing 71, which is fixedly installed on the side wall of the housing 2. Two sets of blowers 72 are fixedly installed inside the blower housing 71 by a bracket, and a dustproof net 73 is fixedly installed above the two sets of blowers 72 on the blower housing 71.

[0051] It should be noted that the blower housing 71 is made of cold-rolled steel plate and has internal insulation treatment, which can concentrate airflow and reduce heat exchange, thereby improving cooling efficiency. The blower 72 can be equipped with Green Island FB-200, with a power of 80W, an air volume of 120m³ / h, and an adjustable wind speed, which can quickly reduce the temperature of the flattened fabric to room temperature. The dustproof net 73 is made of stainless steel with a mesh size of 80, which can effectively filter dust and impurities in the air and prevent the fabric surface from being contaminated during the cooling process.

[0052] In an optional embodiment: conveyor rollers 8 are installed at both ends of the worktable 1, and the top of the conveyor rollers 8 is on the same horizontal line as the top of the worktable 1.

[0053] It should be noted that the conveyor roller 8 is a rubber-coated roller with a rubber layer thickness of 5mm and a hardness of 60 Shore A. This provides sufficient friction to drive the fabric conveying while avoiding scratching the surface of the microfiber fabric, ensuring that the fabric remains horizontal throughout the entire processing, reducing tension fluctuations caused by changes in conveying height, and preventing fabric stretching deformation or wrinkle recurrence.

[0054] Working principle: When using this utility model, the fabric is horizontally fed into the housing 2 by the conveying roller 8. The ion air knife 3 at the feed port neutralizes static electricity and blows away impurities to ensure the cleanliness of the fabric. After entering the housing 2, the water pump 42 in the water spraying mechanism 4 delivers water from the water tank 41 to the water spraying pipe 43, and then sprays it evenly on the surface of the microfiber soft fabric through three sets of equidistantly installed atomizing nozzles 44 to soften the fibers and enhance the effect of subsequent processing.

[0055] Subsequently, the fabric is heated by the heat transfer plate 53 in the heating mechanism 5, which transfers the heat generated by the heating tube 52 to make the fibers easier to shape. The electric push rod 62 in the leveling mechanism 6 adjusts the height of the leveling roller 64 to form a preset pressure. The drive motor 65 drives the leveling roller 64 to rotate synchronously with the fabric. Under the pressure, wrinkles are eliminated. After leveling, the fabric reaches the outlet. The blower 72 of the air-cooling mechanism 7 quickly cools and shapes the fabric. The dustproof net 73 prevents secondary pollution. Finally, the fabric is sent out by the conveyor roller 8, completing the leveling process.

[0056] The control method in this application is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art and is common knowledge in the field. Furthermore, this application is mainly used to protect the structure and shape and their combination, so the control method and circuit connection will not be explained in detail in this application.

[0057] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A fabric leveling device for microfiber soft face material processing, characterized in that, Including the workbench (1); The housing (2) is fixedly installed on the top of the workbench (1), and an ion air knife (3) is fixedly installed above the feed port of the housing (2) by a bracket, which is used to eliminate static electricity and remove dust from the surface of the microfiber soft fabric. A water spraying mechanism (4) is installed on the top of the housing (2) for spraying water to humidify the surface of the microfiber soft fabric; Heating mechanism (5) is installed on workbench (1) and is used to heat microfiber soft fabric; The leveling mechanism (6) is installed inside the housing (2) and is used in conjunction with the heating mechanism (5) to level the microfiber soft fabric; The air-cooling mechanism (7) is installed above the discharge port of the housing (2) to cool and shape the flattened microfiber soft fabric and prevent it from deforming again.

2. The fabric leveling device for microfiber soft surface material processing according to claim 1, characterized in that: The water spraying mechanism (4) includes a water tank (41), which is fixedly installed on the top of the housing (2). A water pump (42) is fixedly installed on one side of the water tank (41). The water inlet of the water pump (42) is connected to the inside of the water tank (41) through a pipe. The water outlet of the water pump (42) is fixedly connected to a water spray pipe (43) through a pipe that passes through the housing (2). Three sets of atomizing nozzles (44) are installed at equal intervals at the bottom of the water spray pipe (43).

3. The fabric leveling device for microfiber soft surface material processing according to claim 2, characterized in that: The top of the water spray pipe (43) is symmetrically fixedly installed with two sets of connecting brackets (45), and the top of the two sets of connecting brackets (45) is fixedly installed with the inner top of the shell (2).

4. The fabric leveling device for microfiber soft surface material processing according to claim 1, characterized in that: The heating mechanism (5) includes a mounting groove (51), which is located on the top of the workbench (1). Three sets of heating tubes (52) are fixedly installed at equal intervals inside the mounting groove (51). A heat-conducting plate (53) is fixedly installed above the three sets of heating tubes (52) in the mounting groove (51), and the top of the heat-conducting plate (53) is on the same horizontal line as the top of the workbench (1).

5. The fabric leveling device for microfiber face material processing according to claim 1, wherein: The leveling mechanism (6) includes a mounting plate (61), which is fixedly installed on the inner walls of both sides of the housing (2). An electric push rod (62) is fixedly installed at the center of the top of the mounting plate (61). The bottom of the telescopic end of the electric push rod (62) passes through the mounting plate (61) and is fixedly connected to a mounting frame (63). A leveling roller (64) is rotatably installed inside the mounting frame (63) through a bearing, and one end of the leveling roller (64) is connected to a drive motor (65).

6. The fabric leveling device for microfiber face material processing according to claim 5, characterized in that: The drive motor (65) is fixedly installed on one side wall of the mounting frame (63), and one end of the output shaft of the drive motor (65) is fixedly installed with one end of the leveling roller (64). The mounting plate (61) is slidably inserted with guide rods (66) on both sides of the electric push rod (62), and the bottom of the guide rods (66) is fixedly connected to the top of the mounting frame (63).

7. The fabric leveling device for microfiber face material processing according to claim 1, wherein: The air-cooling mechanism (7) includes a blower shell (71), which is fixedly installed on the side wall of the housing (2). Two sets of blowers (72) are fixedly installed inside the blower shell (71) by a bracket, and a dustproof net (73) is fixedly installed above the two sets of blowers (72).

8. The fabric leveling device for microfiber face material processing according to claim 1, wherein: Both ends of the workbench (1) are provided with conveying rollers (8), the top of the conveying rollers (8) is on the same horizontal line with the top of the workbench (1).

Images