一种道岔高程和中线精调设备
By designing turnout elevation and centerline fine-tuning equipment, and utilizing servo mechanisms and lead screw modules to achieve rapid lifting and lateral adjustment of turnout sleepers, the problem of low efficiency in manual adjustment during turnout construction was solved, and construction efficiency was improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 西安远景智能装备有限公司
- Filing Date
- 2025-08-26
- Publication Date
- 2026-07-17
AI Technical Summary
In the construction of double-block ballastless track, turnout fine-tuning requires manual adjustment, which is inefficient, labor-intensive, and difficult. How can we quickly complete the elevation and centerline adjustment of the turnouts and reduce manpower input?
Design a turnout elevation and centerline fine-tuning device, including a moving vehicle, multiple elevation adjusters and centerline adjusters. The device utilizes a servo mechanism and a lead screw module to realize the lifting and lateral adjustment of the turnout sleeper. The lead screw and screw are driven by a fine-tuning servo motor and a joint servo geared motor to achieve rapid adjustment.
It enables rapid lifting and lateral adjustment of turnout sleepers, reduces manual intervention, saves manpower and resources, and improves construction efficiency.
Smart Images
Figure CN224513958U_ABST
Abstract
Claims
1. A turnout elevation and centerline fine adjustment apparatus, characterized by: It includes a mobile vehicle (1), multiple elevation adjusters (6) installed on the mobile vehicle (1) and centerline adjusters (12) installed at both ends of the turnout sleepers (11). The elevation adjusters (6) and the elevation screws (17) on the turnout sleepers (11) correspond one-to-one. The end of the mobile vehicle (1) is provided with a crossbeam (3), and the end of the crossbeam (3) is provided with an extension beam (4) hinged to the crossbeam (3). The elevation adjuster (6) is arranged on the crossbeam (3) and the extension beam (4).
2. A device for fine adjustment of the elevation and centerline of a turnout according to claim 1, characterized in that: The elevation adjuster (6) includes a U-shaped bracket (6-1) mounted on the crossbeam (3) and the extension beam (4), an L-shaped extension plate (6-2) mounted on the U-shaped bracket (6-1), a screw module mounted on the L-shaped extension plate (6-2), and a fine-tuning servo mechanism connected to the screw module. The U-shaped bracket (6-1) is provided with a power component that moves along the length direction of the crossbeam (3) and the extension beam (4). The fine-tuning servo mechanism includes a fine-tuning servo motor (10-1), a fine-tuning reducer (10-2), and a sleeve component connected in sequence.
3. A device for fine adjustment of the height and centerline of a turnout according to claim 2, characterized in that: The power component includes a power motor (7-1), a power reducer (7-2) connected to the output end of the power motor (7-1), and a gear (7-3) disposed at the output end of the power reducer (7-2). A rack (7-4) is disposed on the crossbeam (3) and the extended beam (4) along the length direction. The gear (7-3) and the rack (7-4) mesh, and the gear (7-3) can move along the rack (7-4).
4. A device for fine adjustment of the elevation and centerline of a turnout according to claim 2, characterized in that: The lead screw module includes a lead screw motor (6-3), a lead screw reducer (6-4), and a lead screw (6-5) connected in sequence, and a lead screw nut (6-6) sleeved on the lead screw (6-5) and threadedly connected. The lead screw nut (6-6) is connected to the fine-tuning servo mechanism. The lead screw reducer (6-4) is installed on the upper part of the vertical part of the L-shaped extension plate (6-2). The lower part of the vertical part of the L-shaped extension plate (6-2) is provided with a base (6-7) for the lead screw (6-5) to be rotatably installed. The top of the U-shaped bracket (6-1) is provided with two upper hanging rods (6-22), and the long side plate of the U-shaped bracket (6-1) is provided with two lower hanging rods (6-21). The horizontal part of the L-shaped extension plate (6-2) is sleeved on the upper hanging rods (6-22), and the vertical part of the L-shaped extension plate (6-2) is provided with hooks on both sides, which are hooked on the lower hanging rods (6-21).
5. A device for fine adjustment of the elevation and centerline of a turnout according to claim 2, characterized in that: The two ends of the fork sleeper (11) are welded with U-shaped steel bars (13), and a transverse adjusting screw (14) is connected to the U-shaped steel bars (13). The transverse adjusting screw (14) is fitted with an inner nut (16), a guide block (19) and an outer nut (18) from the inside to the outside. An anchor rod (15) is fixed to the bottom of the guide block (19). The centerline adjuster (12) acts on the outer nut (18) to drive the outer nut (18) to rotate. The rotation of the outer nut (18) drives the fork sleeper (11) to be transversely adjusted through the transverse adjusting screw (14) and the U-shaped steel bars (13).
6. A device for fine adjustment of the elevation and centerline of a turnout according to claim 5, characterized in that: The centerline adjuster (12) includes a housing, a joint servo reduction motor (12-1) mounted on the housing, and an intermediate gear set mounted inside the housing and connected to the joint servo reduction motor (12-1) for transmission. The intermediate gear set meshes with an open gear (12-9). The outer nut (18) is located inside the open gear (12-9). The exterior of the outer nut (18) and the interior of the open gear (12-9) are adapted to each other so that the open gear (12-9) drives the outer nut (18) to rotate.
7. A device for fine adjustment of the height and centerline of a turnout according to claim 6, characterized in that: The intermediate gear set includes an upper drive gear (12-5) installed inside the housing and connected to the output end of a joint servo reduction motor (12-1) via a coupling (12-6), two first gears (12-7) symmetrically meshing with the lower part of the upper drive gear (12-5), and two second gears (12-8) meshing with the two first gears (12-7) respectively. The open gear (12-9) meshes with the two second gears (12-8).
8. A device for fine adjustment of the elevation and centerline of a turnout according to claim 1, characterized in that: The mobile vehicle (1) and the extended beam (4) are hinged together by a diagonal brace (2).