Concrete guardrail pollution prevention device for highway pavement construction
By designing a protective mechanism and roller structure for the anti-pollution device of concrete guardrails used in highway pavement construction, the problem of guardrail pollution during asphalt pavement construction has been solved, achieving efficient protection and stable movement, and reducing cleaning difficulty and maintenance costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHAANXI TRANSPORTATION CONTROL CONSTR INVESTMENT MANAGEMENT CO LTD
- Filing Date
- 2025-08-27
- Publication Date
- 2026-07-17
AI Technical Summary
During the construction of existing highway asphalt pavement, concrete guardrails are easily contaminated by asphalt, resulting in great difficulty and high cost in cleaning, and conventional cleaning methods are corrosive to the guardrail surface.
A device comprising a guardrail body and a protective mechanism was designed. The protective mechanism consists of a main board, a baffle, a counterweight plate, and a mounting frame. The device moves along the guardrail using rollers and a locking mechanism. It is equipped with a waterproof cloth to prevent asphalt contamination and uses stainless steel to improve stability and corrosion resistance.
It effectively prevents asphalt pollution, reduces cleaning difficulty and cost, improves the stability and service life of the device, and ensures the cleanliness and safety of the guardrail surface.
Smart Images

Figure CN224514003U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of protective device technology, specifically a pollution prevention device for concrete guardrails used in highway pavement construction. Background Technology
[0002] Asphalt pavement construction is a common task in highway maintenance and reconstruction projects. Concrete guardrails, as crucial facilities for ensuring road traffic safety, have surface cleanliness that affects not only the road's aesthetics but also the visibility of reflective markings, thus impacting nighttime driving safety.
[0003] Based on the above, the inventors have discovered the following problems: In existing highway asphalt pavement construction, whether it's the paving, compaction, or transportation of asphalt mixtures, it's extremely easy to contaminate the concrete guardrails on both sides. Contaminated concrete guardrails not only severely affect the overall aesthetics of the road but also increase the difficulty and cost of subsequent cleaning. Asphalt has strong adhesion and chemical stability; once it dries and hardens, conventional washing and wiping methods are insufficient to completely remove it. Often, professional chemical cleaning agents or mechanical grinding are required, which not only consumes a large amount of manpower and resources but also risks corroding the guardrail surface with chemical cleaning agents, affecting the guardrail's service life.
[0004] Therefore, in view of this, we will study and improve the existing structure and its deficiencies, and provide a pollution prevention device for concrete guardrails in highway pavement construction, in order to achieve a more practical value. Utility Model Content
[0005] The purpose of this utility model is to provide a pollution prevention device for concrete guardrails during highway pavement construction, in order to solve the problem mentioned in the background art that the concrete guardrails on both sides are easily polluted during the paving, compaction and transportation of asphalt mixtures in the existing highway asphalt pavement construction.
[0006] In view of the above problems, the technical solution proposed by this utility model is as follows: A pollution prevention device for concrete guardrails used in highway pavement construction includes a guardrail body and a protective mechanism. The protective mechanism includes a main board, with a mounting frame fixedly installed at the bottom of the main board. Several rotating shafts are rotatably connected inside the mounting frame, and first rollers are fitted at both ends of each rotating shaft. The bottom ends of the first rollers are tactilely connected to the upper surface of the guardrail body. Baffles and counterweights are respectively hinged to both sides of the main board via several hinges. Several first movable seats are fixedly installed on both sides of the mounting frame. Several second movable seats are installed on the upper ends of the opposing surfaces of the baffles and counterweights. Tension springs are hinged inside the second movable seats via pins, and the other ends of the tension springs are hinged to the interior of the first movable seats via pins.
[0007] Furthermore, three sets of movable frames are fixedly installed on the inner side of the baffle, and a first fixed frame is provided between each set of movable frames.
[0008] The beneficial effect of adopting the above-mentioned further solution is that the three sets of movable frames on the inner side of the baffle provide a base for the installation and adjustment of the first fixed frame. The position of the first fixed frame can be adjusted according to the side shape of the guardrail body to ensure that the second roller contacts the outer side of the guardrail, improve the stability of the baffle when it moves with the device, and avoid shaking that could cause protective gaps.
[0009] Furthermore, each of the first fixing frames is rotatably connected to a second roller, which is in rolling connection with the outer side of the guardrail body.
[0010] The beneficial effect of adopting the above-mentioned further solution is that the second roller in the first fixed frame is rolledly connected to the outer side of the guardrail body, which converts the sliding friction between the baffle and the guardrail body into rolling friction, reduces the moving resistance, makes the device move more smoothly along the guardrail, and at the same time limits the deviation of the baffle to ensure the stability of the protection range.
[0011] Furthermore, locking screws are installed at both ends of one side of the first fixed frame, and the upper and lower ends of the locking screws are slidably connected to the interior of the movable frame.
[0012] The beneficial effect of adopting the above-mentioned further solution is that the two ends of the locking screw slide within the movable frame, which can flexibly adjust the extension length of the first fixed frame, thereby making the second roller abut against the outer side of the guardrail body, ensuring that the second roller fits against the outer side of the guardrail.
[0013] Furthermore, both the upper and lower ends of the locking screw are threaded with locking nuts, and the facing surfaces of each pair of locking nuts abut against the upper and lower ends of the movable frame, respectively.
[0014] The beneficial effect of adopting the above-mentioned further solution is that the locking nut and the locking screw are threaded together, and after tightening, the first fixed frame can be firmly fixed in the set position of the moving frame, preventing the first fixed frame from loosening or shifting during the movement of the device, and ensuring the stability of the support and guiding function of the second roller.
[0015] Furthermore, a second fixing frame is embedded in the inner side of the counterweight plate, and a plurality of third rollers are rotatably connected inside the second fixing frame. The third rollers are in rolling connection with the inner side of the guardrail body.
[0016] The beneficial effect of adopting the above-mentioned further solution is that the second fixing frame and the third roller on the inner side of the counterweight plate are rolledly connected to the inner side of the guardrail body, forming a three-point support with the first roller and the second roller, making the device move more smoothly along the guardrail, while enhancing the fit between the counterweight plate and the guardrail and improving the stability of the overall structure.
[0017] Furthermore, it also includes an installation mechanism, which includes a plurality of clamping blocks. The clamping blocks are evenly distributed on the outer side of the baffle. Both ends of the clamping blocks are threaded with adjusting bolts. One end of each adjusting bolt is rotatably connected to the outer side of the baffle. Anti-slip pads are installed on the inner side of each clamping block.
[0018] The beneficial effects of adopting the above-mentioned further solution are that the clamping block of the installation mechanism is fixed to the outside of the baffle by adjusting bolts, which can clamp the waterproof cloth; the anti-slip rubber pad enhances the clamping force of the clamping block and prevents the waterproof cloth from falling off; the adjusting bolts make it easy to adjust the clamping force according to the material thickness, thus improving the flexibility of protection.
[0019] Furthermore, the length of the main board, baffle, and counterweight plate is 5 to 10 meters, and the main board, baffle, and counterweight plate are all made of stainless steel.
[0020] The advantages of adopting the above-mentioned further solutions are that the main board, baffle and counterweight plate are designed with a length of 5 to 10 meters, which can cover a longer section of guardrail and increase the protection distance; the stainless steel material is corrosion resistant and has high strength, and can withstand the sun, rain and impact of the construction environment, which can extend the service life of the device and reduce maintenance costs.
[0021] Compared with the prior art, the beneficial effects of this utility model are as follows: The main board of this highway pavement construction concrete guardrail pollution prevention device is mounted on the guardrail body via the rotating shaft of the mounting frame and the first roller, facilitating movement along the guardrail. The baffle and counterweight plate are hinged to both sides of the main board, and a tension spring connects the first movable seat and the second movable seat, providing inward tension to the baffle and counterweight plate, making them fit against the side of the guardrail. By installing a waterproof cloth on the mounting mechanism on one side of the baffle, asphalt splashes during construction can be blocked. The counterweight plate balance device prevents tipping, achieving efficient protection of the guardrail body, avoiding pollution, and facilitating movement. The second roller inside the first fixed frame is connected to the outer side of the guardrail body. The rolling connection converts the sliding friction between the baffle and the guardrail body into rolling friction, reducing movement resistance and making the device move more smoothly along the guardrail. It also limits the baffle's offset, ensuring a stable protection range. The second fixing frame and third roller on the inner side of the counterweight plate are rollingly connected to the inner side of the guardrail body, forming a three-point support with the first and second rollers. This makes the device move more smoothly along the guardrail and enhances the fit between the counterweight plate and the guardrail, improving the overall structural stability. The clamping block of the installation mechanism is fixed to the outside of the baffle by adjusting bolts and can hold the waterproof cloth. Anti-slip rubber pads enhance the clamping force of the clamping block, preventing the waterproof cloth from falling off. The adjusting bolts allow for adjustment of the clamping force according to the material thickness, improving the flexibility of protection. Attached Figure Description
[0022] Figure 1 This is a three-dimensional structural diagram of the pollution prevention device for concrete guardrails used in highway pavement construction, as disclosed in an embodiment of this utility model. Figure 1; Figure 2 This is a three-dimensional structural diagram of the pollution prevention device for concrete guardrails used in highway pavement construction, as disclosed in an embodiment of this utility model. Figure 2 ; Figure 3 This is a three-dimensional structural diagram of the pollution prevention device for concrete guardrails used in highway pavement construction, as disclosed in an embodiment of this utility model. Figure 3 ; Figure 4 This is a cross-sectional schematic diagram of the pollution prevention device for concrete guardrails used in highway pavement construction, as disclosed in an embodiment of this utility model. Figure 5 This is a cross-sectional schematic diagram of a pollution prevention device for concrete guardrails used in highway pavement construction, as disclosed in an embodiment of this utility model.
[0023] In the diagram: 1. Guardrail body; 2. Protective mechanism; 201. Main board; 202. Mounting bracket; 203. Rotating shaft; 204. First roller; 205. Counterweight plate; 206. Baffle; 207. Moving frame; 208. First fixed frame; 209. Second roller; 210. Locking nut; 211. Second movable seat; 212. First movable seat; 213. Tension spring; 214. Second fixed frame; 215. Third roller; 216. Locking screw; 3. Mounting mechanism; 301. Clamping block; 302. Adjusting bolt. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figure 1 - Figure 5This utility model provides a technical solution: a pollution prevention device for concrete guardrails in highway pavement construction, including a guardrail body 1 and a protective mechanism 2. The protective mechanism 2 includes a main board 201, a mounting frame 202 fixedly installed at the bottom of the main board 201, and a plurality of rotating shafts 203 rotatably connected inside the mounting frame 202. Both ends of the rotating shafts 203 are fitted with first rollers 204. The bottom ends of the first rollers 204 are rotatably connected to the upper end surface of the guardrail body 1. The two sides of the main board 201 are respectively hinged with baffles 206 and counterweights 205 through a plurality of hinges. A plurality of first movable seats 212 are fixedly installed on both sides of the mounting frame 202. A plurality of second movable seats 211 are installed on the upper ends of the opposing surfaces of the baffles 206 and counterweights 205. A tension spring 213 is hinged inside the second movable seat 211 through a pin. The other end of the tension spring 213 is hinged to the inside of the first movable seat 212 through a pin.
[0026] As an embodiment of this utility model, three sets of movable frames 207 are fixedly installed on the inner side of the baffle 206. Each set of movable frames 207 is provided with a first fixed frame 208. The three sets of movable frames 207 on the inner side of the baffle 206 provide a base for the installation and adjustment of the first fixed frame 208. The position of the first fixed frame 208 can be adjusted according to the side shape of the guardrail body 1 to ensure that the second roller 209 contacts the outer side of the guardrail, thereby improving the stability of the baffle 206 when it moves with the device and preventing shaking that could cause a gap in the protection.
[0027] As an embodiment of this utility model, the first fixing frame 208 is further provided with a second roller 209 rotatably connected inside. The second roller 209 is in rolling connection with the outer side of the guardrail body 1. The second roller 209 inside the first fixing frame 208 is in rolling connection with the outer side of the guardrail body 1, which converts the sliding friction between the baffle 206 and the guardrail body 1 into rolling friction, reduces the moving resistance, makes the device move more smoothly along the guardrail, and at the same time limits the deviation of the baffle 206 to ensure the stability of the protection range.
[0028] As an embodiment of this utility model, a locking screw 216 is installed at both ends of one side of the first fixed frame 208. The upper and lower ends of the locking screw 216 are slidably connected to the interior of the movable frame 207. The two ends of the locking screw 216 slide within the movable frame 207, which can flexibly adjust the extension length of the first fixed frame 208, thereby making the second roller 209 abut against the outer side of the guardrail body 1, ensuring that the second roller 209 fits against the outer side of the guardrail.
[0029] As an embodiment of this utility model, the upper and lower ends of the locking screw 216 are threaded with locking nuts 210. The facing surfaces of each pair of locking nuts 210 abut against the upper and lower ends of the movable frame 207 respectively. The locking nuts 210 and the locking screw 216 are threaded together. After tightening, the first fixed frame 208 can be firmly fixed in the set position of the movable frame 207, preventing the first fixed frame 208 from loosening or shifting during the movement of the device, and ensuring the stability of the support and guiding function of the second roller 209.
[0030] As an embodiment of this utility model, a second fixing frame 214 is further embedded in the inner side of the counterweight plate 205. A plurality of third rollers 215 are rotatably connected inside the second fixing frame 214. The third rollers 215 are rotatably connected to the inner side of the guardrail body 1. The second fixing frame 214 and the third rollers 215 on the inner side of the counterweight plate 205 are rotatably connected to the inner side of the guardrail body 1, forming a three-point support with the first roller 204 and the second roller 209, making the device more stable when moving along the guardrail, while enhancing the fit between the counterweight plate 205 and the guardrail and improving the stability of the overall structure.
[0031] As an embodiment of this utility model, it further includes an installation mechanism 3, which includes a plurality of clamping blocks 301. The clamping blocks 301 are evenly distributed on the outside of the baffle 206. Both ends of the clamping blocks 301 are threadedly connected to adjusting bolts 302. One end of each adjusting bolt 302 is rotatably connected to the outside of the baffle 206. Anti-slip pads are installed on the inner side of each clamping block 301. The clamping blocks 301 of the installation mechanism 3 are fixed to the outside of the baffle 206 by adjusting bolts 302, and can clamp the waterproof cloth. The anti-slip pads enhance the clamping force of the clamping blocks 301 and prevent the waterproof cloth from falling off. The adjusting bolts 302 facilitate the adjustment of the clamping force according to the material thickness, improving the flexibility of protection.
[0032] As an embodiment of this utility model, the main board 201, baffle 206 and counterweight plate 205 are 5 to 10 meters long. The main board 201, baffle 206 and counterweight plate 205 are all made of stainless steel. The design of the main board 201, baffle 206 and counterweight plate 205 with a length of 5 to 10 meters can cover a longer section of guardrail and increase the protection distance. Stainless steel is corrosion resistant and has high strength. It can withstand the sun, rain and impact of the construction environment, extend the service life of the device and reduce maintenance costs.
[0033] Specifically, the working principle of this type of anti-pollution device for concrete guardrails used in highway pavement construction is as follows: During use, the waterproof cloth is fixed to the outside of the baffle 206 via the clamping block 301 and adjusting bolt 302 of the installation mechanism 3. Anti-slip pads prevent the waterproof cloth from falling off. The waterproof cloth can block asphalt material splashed during asphalt pavement construction and is easy to replace. The main board 201 of the protective mechanism 2 is mounted on the upper end of the guardrail body 1 via the rotating shaft 203 of the mounting frame 202 and the first roller 204. The tension spring 213 pulls the baffle 206 against the counterweight plate 205 on both sides of the guardrail via the first movable seat 212 and the second movable seat 211, balancing the center of gravity of the guardrail. When moving the device, the first roller 204 moves along the guardrail... The upper part of the guardrail rolls, the second roller 209 of the first fixing frame 208 inside the baffle 206 rolls with the outer side of the guardrail, and the third roller 215 of the second fixing frame 214 inside the counterweight plate 205 rolls with the inner side of the guardrail. The three work together to reduce resistance and ensure smooth movement. After the construction of a section of the road is completed, it is convenient for the user to push the device along the guardrail body 1 to the next construction section. The locking screw 216 and locking nut 210 fix the position of the first fixing frame 208 to ensure that the second roller 209 is in contact. The stainless steel main plate 201, baffle 206 and counterweight plate 205 are 5 to 10m long. During construction, they can be used with waterproof cloth to block asphalt splashing and achieve pollution protection for the guardrail body 1.
[0034] It should be noted that all standard parts used in this application can be purchased from the market, and can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. The control method is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art and is common knowledge in the field. Furthermore, since this application is mainly used to protect mechanical devices, this application will not explain the control method and circuit connection in detail.
Claims
1. A device for preventing pollution of a concrete guard rail for highway pavement construction, characterized in that, The system includes a guardrail body (1) and a protective mechanism (2). The protective mechanism (2) includes a main board (201). A mounting bracket (202) is fixedly installed at the bottom of the main board (201). Several rotating shafts (203) are rotatably connected inside the mounting bracket (202). First rollers (204) are fitted at both ends of each rotating shaft (203). The bottom ends of the first rollers (204) are rotatably connected to the upper surface of the guardrail body (1). The two sides of the main board (201) are connected by... Several hinges are respectively hinged to baffles (206) and counterweights (205). Several first movable seats (212) are fixedly installed on both sides of the mounting frame (202). Several second movable seats (211) are installed on the upper ends of the opposing surfaces of the baffles (206) and counterweights (205). A tension spring (213) is hinged inside the second movable seat (211) by a pin. The other end of the tension spring (213) is hinged to the inside of the first movable seat (212) by a pin.
2. The device for preventing pollution of highway pavement construction concrete guardrails according to claim 1, characterized in that, Three sets of movable frames (207) are fixedly installed on the inner side of the baffle (206), and a first fixed frame (208) is provided between each set of movable frames (207).
3. The device for preventing pollution of highway pavement construction concrete guardrails according to claim 2, characterized in that, The first fixing frame (208) is rotatably connected to a second roller (209), and the second roller (209) is rotatably connected to the outer side of the guardrail body (1).
4. The pollution prevention device for concrete guardrails used in highway pavement construction according to claim 3, characterized in that, The first fixed frame (208) has locking screws (216) installed at both ends on one side. The upper and lower ends of the locking screws (216) are slidably connected to the interior of the movable frame (207).
5. The device for preventing pollution of highway pavement construction concrete guardrails according to claim 4, characterized in that, The upper and lower ends of the locking screw (216) are threaded with locking nuts (210), and the facing surfaces of each pair of locking nuts (210) abut against the upper and lower ends of the movable frame (207).
6. The device for preventing pollution of highway pavement construction concrete guardrails according to claim 1, characterized in that, The counterweight plate (205) has a second fixing frame (214) embedded in its inner side. The second fixing frame (214) has several third rollers (215) rotatably connected inside it. The third rollers (215) are rotatably connected to the inner side of the guardrail body (1).
7. The device for preventing pollution of highway pavement construction concrete guardrails according to claim 1, characterized in that, It also includes an installation mechanism (3), which includes a plurality of clamping blocks (301). The plurality of clamping blocks (301) are evenly distributed on the outside of the baffle (206). Both ends of the plurality of clamping blocks (301) are threaded with adjusting bolts (302). One end of each adjusting bolt (302) is rotatably connected to the outside of the baffle (206). Anti-slip pads are installed on the inner side of each clamping block (301).
8. The device for preventing pollution of highway pavement construction concrete guardrails according to claim 1, characterized in that, The main board (201), baffle (206) and counterweight plate (205) are 5 to 10 m in length, and the main board (201), baffle (206) and counterweight plate (205) are all made of stainless steel.