Modular column concrete pouring integrated operation platform

Abstract

This utility model relates to the technical field of building construction and discloses an integrated operation platform for modular column concrete pouring, including a hydraulic lifting platform. A receiving platform is fixedly connected to the top of the hydraulic lifting platform, and a concrete storage hopper is installed on the receiving platform. A flexible hose is connected to one end of the concrete storage hopper, and a pouring pipe is connected to the end of the flexible hose. An adjustment component is installed on the end of the receiving platform. The adjustment component includes a base plate fixedly connected to the side wall of the receiving platform, a fixing plate slidably connected to the base plate, a limit seat fixed to the fixing plate, a loop frame slidably connected within the limit seat, and a connecting plate fixedly connected to the bottom of the loop frame. This utility model allows for adjustment of the pouring pipe position according to requirements, ensuring accurate injection of concrete into the modular column formwork, resulting in uniform concrete distribution and preventing issues such as missed pouring, over-pouring, or incomplete pouring, thereby improving the structural strength and construction quality of the modular column.

Description

Technical Field

[0001] This utility model relates to the technical field of building construction, specifically to a modular column concrete pouring integrated operation platform. Background Technology

[0002] The modular column concrete pouring integrated operation platform is a new type of equipment designed to solve the pain points of traditional modular column concrete pouring operations. It integrates multiple functions and can significantly improve construction efficiency, quality and safety.

[0003] Currently, when using a work platform for modular column concrete pouring, it generally relies on multiple workers cooperating with lifting equipment. In this mode, the position adjustment of the pouring pipe depends entirely on manual handling and repeated calibration, requiring frequent start-ups and shutdowns of the equipment. This not only significantly extends the pouring cycle of a single modular column but also directly slows down the overall construction progress.

[0004] Meanwhile, manual adjustments to the pouring nozzles at different locations and heights make it difficult to achieve quick and precise alignment, significantly hindering work efficiency. Furthermore, the inability to flexibly adjust the pouring pipe position in real time during pouring easily leads to uneven concrete distribution within the formwork, resulting in frequent issues such as missed pours, over-pouring, or incomplete pouring. These problems not only affect the construction quality of the modular columns but also pose a potential threat to their safety during later use.

[0005] Therefore, we proposed a modular column concrete pouring integrated operation platform to solve the problems mentioned above. Utility Model Content

[0006] The purpose of this utility model is to provide an integrated operation platform for modular column concrete pouring, so as to solve the problems mentioned in the background art, which require frequent start-stop of equipment when using an operation platform for modular column concrete pouring, resulting in a longer pouring cycle for a single column and a slowdown in the overall construction progress. At the same time, the inability to flexibly adjust the position of the pouring pipe in real time during the pouring process leads to uneven concrete distribution, missed pouring, over-pouring, or inadequate pouring.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a modular column concrete pouring integrated operation platform, including a hydraulic lifting platform, a receiving platform fixedly connected to the top of the hydraulic lifting platform, a concrete storage silo installed on the receiving platform, a flexible hose connected to one end of the concrete storage silo, a pouring pipe connected to the end of the flexible hose, an adjustment component installed on the receiving platform, the adjustment component including a base plate fixedly connected to the side wall of the receiving platform, a fixing plate slidably connected to the base plate, a limit seat fixed on the fixing plate, a U-shaped frame slidably connected inside the limit seat, a connecting plate fixedly connected to the bottom of the U-shaped frame, and the pouring pipe fixedly connected to the connecting plate.

[0008] Preferably, a fence is fixed to the top surface of the receiving platform, and an electric controller is installed on the fence.

[0009] Preferably, a motor is fixedly connected to the fixed plate, a rotating shaft is fixedly connected to the lower output end of the motor, a gear is fixedly sleeved on the rotating shaft, and a toothed groove is formed on the side wall of the base plate, with the gear meshing with the toothed groove.

[0010] Preferably, the substrate has a groove, a limiting plate is slidably connected in the groove, and the rotating shaft is rotatably connected to the limiting plate.

[0011] Preferably, a drive shaft is fixedly connected to the upper output end of the motor, a drive shaft is fixedly connected to the top of the drive shaft, a second gear is fixedly connected to the outer ring of the drive shaft, and a rack is fixedly connected to the side wall of the rotary frame, with the rack meshing with the second gear.

[0012] Preferably, a telescopic tube is fixed to the bottom surface of the connecting plate, and a funnel is fixed to the bottom of the telescopic tube.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. During the pouring process, the position of the pouring pipe can be adjusted as needed to ensure that the concrete is accurately injected into the modular column formwork. The pouring position can also be adjusted in real time to ensure that the concrete is evenly distributed and to avoid situations such as missed pouring, over-pouring, or incomplete pouring. This improves the structural strength and construction quality of the modular column and realizes integrated operation of the concrete pouring process. The entire process, from adjusting the height of the support platform and adjusting the position of the pouring pipe to pouring concrete, is centrally controlled by an electronic controller. This eliminates the time spent on manual equipment handling and repeated adjustments of the pouring position in traditional pouring, significantly shortens the pouring cycle of a single modular column, and improves the overall construction progress.

[0015] 2. By setting up a funnel-shaped anti-leakage hopper with a diameter slightly larger than the pouring opening of the modular column, the concrete can be accurately guided into the formwork, effectively preventing the concrete from spilling around during the pouring process, reducing material waste and construction costs. At the same time, it also avoids the spilled concrete from polluting the environment around the formwork, reducing the workload of subsequent cleanup. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention. Figure 1 ;

[0017] Figure 2 This is a schematic diagram of the overall three-dimensional structure of the present invention. Figure 2 ;

[0018] Figure 3 This is a schematic diagram of the adjusting component and concrete storage silo structure of this utility model;

[0019] Figure 4 This is a schematic diagram of the adjustment component structure of this utility model;

[0020] Figure 5 For the present utility model Figure 5 Cross-sectional structural diagram.

[0021] In the diagram: 1. Hydraulic lifting platform; 2. Receiving platform; 3. Fence; 4. Electric controller; 5. Concrete storage silo; 6. Hoses; 7. Pouring pipe; 8. Adjustment assembly; 81. Base plate; 82. Slide groove; 83. Limiting plate; 84. Rotating shaft; 85. Gear 1; 86. Gear groove; 87. Fixing plate; 88. Motor; 89. Drive shaft; 810. Gear 2; 811. Limiting seat; 812. Retractable frame; 813. Rack; 814. Connecting plate; 9. Telescopic pipe; 10. Anti-funnel hopper. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Example 1: Please refer to Figures 1-5 The modular column concrete pouring integrated operation platform includes a hydraulic lifting platform 1, which is made of high-strength alloy material and has stable lifting performance. It can be precisely adjusted according to the pouring height requirements. The lifting speed can be controlled by the electric controller 4. Its bottom is equipped with anti-slip pads and fixing devices to ensure the stability of the platform during operation. It also has a large load-bearing capacity to meet the placement requirements of concrete storage silo 5 and related equipment.

[0024] It should be noted that when the hydraulic lifting platform 1 is performing lifting operations, when the lifting command is issued by the electronic controller 4, the hydraulic pump starts, converting mechanical energy into hydraulic energy, so that the hydraulic oil enters the hydraulic cylinder through the oil pipe. The hydraulic cylinder is the actuator, and a piston is installed inside. After the hydraulic oil enters the cylinder, it will generate pressure on the piston. Under the action of pressure, the piston drives the piston rod to extend upward, thereby pushing the receiving platform 2 and the equipment above it to rise.

[0025] When descent is required, the electronic controller 4 controls the directional valve in the hydraulic system to switch the oil circuit, allowing the hydraulic oil in the hydraulic cylinder to flow back to the oil tank through the return oil pipe. At this time, under the gravity of the receiving platform 2 and the equipment it carries, the piston and piston rod retract, driving the receiving platform 2 to descend. Since the hydraulic lifting platform 1 is existing technology, it will not be described in detail.

[0026] A receiving platform 2 is fixedly connected to the top of the hydraulic lifting platform 1. A concrete storage silo 5 is installed on the receiving platform 2. The top of the storage silo has a feed inlet that can be connected to a concrete pump. A valve is installed at the bottom where it connects to the hose 6 to control the output of concrete. The end of the concrete storage silo 5 is connected to the hose 6, and the end of the hose 6 is connected to the pouring pipe 7. A fence 3, made of square steel, is fixed to the top surface of the receiving platform 2. The fence 3 is equipped with a protective door to facilitate the entry and exit of operators and to provide safety protection to prevent personnel and objects from falling from the receiving platform 2. An electric controller 4 is installed on the fence 3 in an easily accessible position. It uses a touch screen operating interface to centrally control the lifting of the hydraulic lifting platform 1, the start and stop and speed of the motor 88, and the opening and closing of the valve of the concrete storage silo 5. It also has a fault alarm function, which can promptly issue an alarm when the equipment malfunctions.

[0027] An adjustment assembly 8 is installed on one end of the receiving platform 2. The adjustment assembly 8 includes a base plate 81 fixedly connected to the side wall of the receiving platform 2. A fixing plate 87 is slidably connected to the base plate 81. A limit seat 811 is fixedly fixed on the fixing plate 87. A loop frame 812 is slidably connected inside the limit seat 811. A connecting plate 814 is fixedly connected to the bottom of the loop frame 812. The casting pipe 7 is fixedly connected to the connecting plate 814. A motor 88 is fixedly connected to the fixing plate 87. A rotating shaft 84 is fixedly connected to the lower output end of the motor 88. A toothed part is fixedly sleeved on the rotating shaft 84. Gear 85, a toothed groove 86 is formed on the side wall of the base plate 81, and gear 85 meshes with the toothed groove 86. A sliding groove 82 is formed in the base plate 81, and a limiting plate 83 is slidably connected in the sliding groove 82. A rotating shaft 84 is rotatably connected to the limiting plate 83. A transmission shaft 89 is fixedly connected to the upper output end of the motor 88. A transmission shaft 89 is fixedly connected to the top of the transmission shaft 89. Gear 810 is fixedly connected to the outer ring of the transmission shaft 89. A rack 813 is fixedly connected to the side wall of the ring frame 812, and the rack 813 meshes with gear 810.

[0028] The bottom surface of the connecting plate 814 is fixed with a telescopic pipe 9, and the bottom of the telescopic pipe 9 is fixed with a funnel 10. The funnel 10 is made of rubber and is trumpet-shaped. Its diameter is slightly larger than the pouring opening of the modular column, which can effectively prevent concrete from spilling during the pouring process, improve the utilization rate of concrete, and avoid contaminating the formwork.

[0029] Working principle: The receiving platform 2 is adjusted to a suitable height by the hydraulic lifting platform 1, so that the anti-leakage hopper 10 is aligned with the pouring port of the modular column. The operator sends the concrete into the concrete storage silo 5 through the feed port. At this time, the valve at the bottom of the storage silo is closed.

[0030] The motor 88 is started by the electronic controller 4. The lower output end of the motor 88 drives the rotating shaft 84 to rotate. The gear 85 on the rotating shaft 84 rotates accordingly. Since the gear 85 meshes with the tooth groove 86 on the side wall of the substrate 81, the fixing plate 87 will slide horizontally along the substrate 81 under the action of the rotation of the gear 85. This will drive the return frame 812, the connecting plate 814 and the casting pipe 7 to move horizontally together, so as to realize the horizontal position adjustment of the casting pipe 7.

[0031] Simultaneously, the upper output end of the motor 88 drives the transmission shaft 89 to rotate, and the second gear 810 on the transmission shaft 89 also rotates accordingly. The second gear 810 meshes with the rack 813 on the side wall of the return frame 812, causing the return frame 812 to slide up and down within the limiting seat 811, thereby driving the connecting plate 814 and the pouring pipe 7 to move up and down, completing the vertical position adjustment of the pouring pipe 7 to accurately align with the pouring position. During the sliding process of the fixed plate 87, the limiting plate 83 slides within the groove 82 of the base plate 81, providing support and limiting for the rotating shaft 84, ensuring stable meshing between the first gear 85 and the tooth groove 86.

[0032] Once the pouring pipe 7 is positioned correctly, open the valve at the bottom of the concrete storage silo 5. Under gravity, the concrete flows through the hose 6 into the pouring pipe 7, and then through the telescopic pipe 9 and the anti-leakage hopper 10 into the formwork of the modular column. During the pouring process, the motor 88 can be adjusted in real time via the electrical controller 4 to change the position of the pouring pipe 7, ensuring uniform and dense concrete pouring. The telescopic pipe 9 automatically extends and retracts according to changes in the pouring height, and the anti-leakage hopper 10 effectively prevents concrete spillage.

[0033] After the concrete pouring is completed, close the valve at the bottom of the storage silo to stop the concrete output. Control the motor 88 to reverse via the electronic controller 4, move the pouring pipe 7 to the initial position, and then control the hydraulic lifting platform 1 to descend, completing the pouring operation.

[0034] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0035] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A modular column concrete pouring integrated operation platform, comprising a hydraulic lifting platform (1), characterized in that: The top of the hydraulic lifting platform (1) is fixedly connected to a receiving platform (2), a concrete storage bin (5) is installed on the receiving platform (2), a flexible hose (6) is connected to the end of the concrete storage bin (5), a pouring pipe (7) is connected to the end of the flexible hose (6), an adjusting component (8) is installed on the end of the receiving platform (2), the adjusting component (8) includes a base plate (81) fixedly connected to the side wall of the receiving platform (2), a fixing plate (87) is slidably connected to the base plate (81), a limiting seat (811) is fixedly fixed on the fixing plate (87), a loop frame (812) is slidably connected inside the limiting seat (811), a connecting plate (814) is fixedly connected to the bottom of the loop frame (812), and the pouring pipe (7) is fixedly connected to the connecting plate (814).

2. The modular column and concrete placement integrated work platform of claim 1, wherein: The top surface of the receiving platform (2) is fixed with a fence (3), and an electric controller (4) is installed on the fence (3).

3. The modular column and concrete placement integrated work platform of claim 2, wherein: A motor (88) is fixedly connected to the fixed plate (87), and a rotating shaft (84) is fixedly connected to the lower output end of the motor (88). A gear (85) is fixedly sleeved on the rotating shaft (84), and a toothed groove (86) is opened on the side wall of the base plate (81). The gear (85) meshes with the toothed groove (86).

4. The modular column and concrete placement integrated work platform of claim 3, wherein: A groove (82) is provided in the substrate (81), and a limiting plate (83) is slidably connected in the groove (82). The rotating shaft (84) is rotatably connected to the limiting plate (83).

5. The modular column and concrete placement integrated work platform of claim 4, wherein: The upper output end of the motor (88) is fixedly connected to a drive shaft (89), the top of the drive shaft (89) is fixedly connected to a drive shaft (89), the outer ring of the drive shaft (89) is fixedly connected to a gear (810), the side wall of the ring frame (812) is fixedly connected to a rack (813), and the rack (813) meshes with the gear (810).

6. The modular column and concrete placement integrated work platform of claim 1, wherein: The bottom surface of the connecting plate (814) is fixed with a telescopic tube (9), and the bottom of the telescopic tube (9) is fixed with a funnel (10).

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