一种智能混凝土浇筑振捣与质量监测一体化设备
By integrating density sensors and display devices into concrete pouring equipment, the density of concrete can be monitored in real time, solving the problem of blind operation in vibration work and achieving efficient quality control and cost reduction.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- QINGDAO HAIBEI OCEAN ENG RES INST CO LTD
- Filing Date
- 2025-09-04
- Publication Date
- 2026-07-17
AI Technical Summary
Existing technologies cannot detect the compaction of concrete in real time during vibration operations, leading to blind operation, extended construction period and increased construction costs.
An integrated intelligent concrete pouring vibration and quality monitoring device was designed. Combining a density sensor and a display device, it detects the concrete density in real time through the vibration wave feedback principle and displays the data on the support component, realizing the simultaneous operation of vibration and quality monitoring.
It enables precise control of concrete vibration operations, avoids blind operation, reduces construction delays and construction waste, and lowers construction costs.
Smart Images
Figure CN224514765U_ABST
Abstract
Claims
1. An intelligent concrete pouring and vibrating and quality monitoring integrated device, comprising a counterweight base (1) and a mounting frame (5), a support assembly (2) is installed above the counterweight base (1), and a display device (3) is installed on the right side of the support assembly (2), characterized in that: A multi-stage electric telescopic rod (4) is installed on the upper inner top of the support component (2), and an installation frame (5) is installed below the multi-stage electric telescopic rod (4). A ball screw (8) is provided inside the installation frame (5), and a movable block (10) is installed on the ball screw (8). A vibratory pump (11) is installed on the lower surface of the movable block (10), and a vibratory head (14) is installed below the vibratory pump (11) via a connecting pipe. A protective cover (16) is installed below the vibratory head (14), and a density sensor (17) is installed inside the protective cover (16). A cleaning water tank (22) is installed on the rear side of the support assembly (2). A water pump (23) is installed on the front surface of the cleaning water tank (22). An inlet pipe (24) and an outlet pipe (25) are installed on the right side and the front surface of the water pump (23), respectively. 2.The intelligent concrete pouring, vibrating, and quality monitoring integrated device according to claim 1, characterized in that: A threaded rod (6) is installed on the upper inner top of the support component (2), and the lower part of the threaded rod (6) is connected to the upper surface of the counterweight base (1) through a bearing seat. The threaded rod (6) passes through the support component (2) and is threadedly connected to the support component (2). 3.The intelligent concrete pouring, vibrating, and quality monitoring integrated device according to claim 1, characterized in that: Guide rods (7) are installed on both the left and right sides of the upper surface of the counterweight base (1), and the guide rods (7) pass through the mounting frame (5). The mounting frame (5) and the guide rods (7) are slidably connected. 4.The intelligent concrete pouring, vibrating, and quality monitoring integrated device according to claim 1, characterized in that: A servo motor (9) is installed on the right side of the mounting frame (5). The left side of the servo motor (9) is connected to the ball screw (8) through the output shaft. A slider (12) is installed above the movable block (10). A groove (13) is opened in the inner top of the mounting frame (5). The slider (12) is slidably connected to the groove (13). 5.The intelligent concrete pouring, vibrating, and quality monitoring integrated device according to claim 1, characterized in that: A connecting sleeve (15) is installed above the vibrating head (14), and a connecting plate (18) is installed below the mounting frame (5). A guide groove (19) is provided on the front surface of the connecting plate (18). A guide strip (20) is installed on the rear side of the connecting sleeve (15). The guide strip (20) is slidably connected to the guide groove (19). The guide strip (20) is connected to the movable block (10) through a connecting strip (21). 6.The intelligent concrete pouring, vibrating, and quality monitoring integrated device according to claim 1, characterized in that: The density sensor (17) is connected to the display device (3). After the signal is processed by the conditioning module, it is transmitted to the display device (3) by the main control chip. The density sensor (17) detects the concrete density in real time through the vibration wave feedback principle. The protective cover (16) and the vibrating head (14) are detachably connected. 7.The intelligent concrete pouring, vibrating, and quality monitoring integrated device according to claim 1, characterized in that: The inlet pipe (24) is connected to the interior of the cleaning water tank (22). The outlet pipe (25) has a telescopic structure design. A water nozzle (26) is installed at the end of the outlet pipe (25). A water pipe storage baffle (27) is installed on the right side of the support component (2). The outlet pipe (25) is stored around the water pipe storage baffle (27). 8.The intelligent concrete pouring, vibrating, and quality monitoring integrated device according to claim 7, characterized in that: A connecting component (28) is installed on the water outlet pipe (25), and a limiting hole (29) is opened on the connecting component (28). A groove block (30) is installed on the right side of the support component (2), and a limiting bolt (31) is installed on the right side of the groove block (30). The limiting bolt (31) is engaged with the limiting hole (29).