一种软岩加固用注浆设备

By designing a dual slurry tank and a support adjustment structure, the problems of existing equipment requiring shutdown for mixing and inflexible adjustment of the grouting pipe have been solved. This enables rapid switching of the slurry tank and flexible adjustment of the grouting pipe, thereby improving grouting efficiency and accuracy.

CN224515196UActive Publication Date: 2026-07-17HUNAN PROVINCE MEIYEJITUANXIANGYONG MINING IND CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HUNAN PROVINCE MEIYEJITUANXIANGYONG MINING IND CO LTD
Filing Date
2025-07-17
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing soft rock reinforcement devices only have one mixing tank. When the grout runs out, the machine needs to be stopped and remixed, which prolongs the grouting time. In addition, the adjustment flexibility of the grouting nozzle is poor.

Method used

A dual-slurry tank structure was designed, which enables rapid switching of slurry tanks via an electric push rod. It is also equipped with a support and adjustment structure to facilitate the adjustment of the angle and position of the grouting pipe, including components such as a turntable, adjustment frame, slide, and tilting frame, to achieve flexible adjustment of the grouting pipe.

Benefits of technology

It enables rapid switching of grout tanks, reduces downtime for mixing materials, improves grouting efficiency, and allows for flexible adjustment of the position and orientation of the grouting pipe, thus enhancing the flexibility and accuracy of grouting.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224515196U_ABST
    Figure CN224515196U_ABST
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Abstract

本实用新型公开了一种软岩加固用注浆设备,包括移动架;所述移动架上安装有搅料结构,移动架的上方安装有注浆泵,注浆泵上连接有浆料输送结构,移动架的上方转动安装有转盘,转盘上连接有支撑调节结构;本实用新型,使用时可将浆料与水分别置于两个浆料罐中进行搅拌,通过开启注浆泵可将对应浆料罐内的浆料抽出,并利用注浆管注入软岩地层中,浆液固化后与岩体形成复合体,增强其强度,当其中一个浆料罐内的浆料使用完时,通过开启电动推杆能够控制抽吸管与另外一个连通管连通,从而能抽取另外一个浆料罐内的浆料,同时空的浆料罐可重新投入浆料进行搅拌,进而实现对浆料罐的快速切换,可减少注浆过程的中断时间,提升注浆效率。
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Claims

1. A grouting apparatus for soft rock reinforcement comprising a mobile frame (100); characterized in that: A stirring structure is installed on the movable frame (100), a grouting pump (300) is installed above the movable frame (100), a grout conveying structure is connected to the grouting pump (300), a turntable (400) is rotatably installed above the movable frame (100), a support and adjustment structure is connected to the turntable (400), the stirring structure includes two grout tanks (200), both grout tanks (200) are installed above the movable frame (100), each grout tank (200) is equipped with a mounting bracket (201), each mounting bracket (201) is equipped with a stirring motor (202) above each mounting bracket (201), and each stirring motor (202) is equipped with a stirring rod (203) at its output end. The grout conveying structure includes a conveying pipe (301), the conveying pipe (301) is installed on the output end of the grouting pump (300), one end of the conveying pipe (301) is equipped with a grouting pipe (302), and the grouting pump (300) draws... A suction pipe (303) is installed at one end, and a diversion pipe (304) is installed on the suction pipe (303). The diversion pipe (304) is installed inside the movable frame (100), and two connecting pipes (305) are installed on the diversion pipe (304). The diversion pipe (304) is connected to the two connecting pipes (305). The two connecting pipes (305) are respectively installed below the two slurry tanks (200), and the two connecting pipes (305) are respectively connected to the two slurry tanks. (200) are connected, and a fixed frame (306) is installed between the two slurry tanks (200). An electric push rod (307) is installed on the fixed frame (306). A columnar switching valve (308) is installed on the telescopic end of the electric push rod (307). The columnar switching valve (308) is slidably installed inside the diversion pipe (304). Two L-shaped through holes (309) are opened on the columnar switching valve (308). The two L-shaped through holes (309) are arranged alternately.

2. The grouting device for soft rock reinforcement according to claim 1, characterized in that: The support and adjustment structure includes an adjustment frame (401), which is rotatably mounted on a turntable (400). A slide (402) is slidably mounted on the adjustment frame (401). A tilting frame (403) is rotatably mounted on one end of the slide (402). A grouting pipe (302) is installed inside the tilting frame (403).

3. The grouting device for soft rock reinforcement according to claim 1, characterized in that: Both the turntable (400) and the tilting frame (403) are equipped with connecting shafts (404). The two connecting shafts (404) are rotatably installed inside the adjusting frame (401) and the slide (402), respectively. One end of each connecting shaft (404) is equipped with a limiting gear (405). One side of each adjusting frame (401) and slide (402) is equipped with a fixed guide rod (406). One end of each fixed guide rod (406) is equipped with a stop bar (407). Each fixed guide rod (406) is slidably sleeved with a limiting tooth plate (408). The two limiting tooth plates (408) mesh with the two limiting gears (405) respectively.

4. The grouting device for soft rock reinforcement according to claim 3, characterized in that: A spring (409) is slidably sleeved on the fixed guide rod (406), and the two ends of the spring (409) are respectively installed on the side of the stop bar (407) and the limiting tooth plate (408) that are close to each other.

5. The grouting device for soft rock reinforcement according to claim 2, characterized in that: A fixing screw (410) is installed on one side of the adjusting frame (401). The fixing screw (410) is slidably installed inside the slide (402). A threaded sleeve (411) is threaded on the fixing screw (410). A limit ring (412) is rotatably installed inside the threaded sleeve (411). The limit ring (412) is installed on the slide (402).

6. The grouting device for soft rock reinforcement according to claim 2, characterized in that: The inner walls on both sides of the slide (402) are provided with guide grooves (413), and guide bars (414) are slidably installed in the two guide grooves (413). The two guide bars (414) are respectively installed on both sides of the adjustment frame (401).