轴承自动组装加工系统

Abstract

本实用新型涉及轴承制造设备领域，尤其是轴承自动组装加工系统。该加工系统包括机架、轴承外圈出料机构、轴承内圈出料机构、轴承滚珠出料机构、润滑油输油泵、轴承检测机构、轴承分拣搬运机构、成品水平输送线、废品水平输送线、轴承放置台、轴承外圈定位机构、放置台升降机构、放置台旋转机构。该实用新型通过轴承外圈出料机构和轴承内圈出料机构，将轴承的内圈和外圈置于轴承放置台上。通过轴承滚珠出料机构将滚珠置于轴承的外圈和内圈之间。通过润滑油输油泵给轴承注入润滑油。通过轴承检测机构和轴承分拣搬运机构，将合格品与不合格品分别放置到不同的输送线上。本申请减少了人力操作的步骤，提高了自动化，节约了成本，提高了轴承的组装加工效率。

Claims

1. A bearing automatic assembly processing system, characterized by, The system includes a frame (1), a bearing outer ring discharge mechanism (2), a bearing inner ring discharge mechanism (3), a bearing ball discharge mechanism (4), a lubricating oil pump (5), a bearing inspection mechanism (6), a bearing sorting and handling mechanism (7), a finished product horizontal conveyor line (8), a scrap horizontal conveyor line (9), a bearing placement platform (10), a bearing outer ring positioning mechanism (11), a placement platform lifting mechanism (12), a placement platform rotating mechanism (13), a placement platform horizontal moving mechanism (14), and an inner ring pushing mechanism (15). The frame (1) is sequentially equipped with a bearing outer ring discharge mechanism (2) for conveying the bearing outer ring to the placement platform (10), a bearing inner ring discharge mechanism (3) for conveying the bearing inner ring to the placement platform (10), a bearing ball discharge mechanism (4) for conveying the bearing balls into the bearing, a lubricating oil pump (5) for supplying lubricating oil to the bearing, a lubricating oil pump (5) for detecting whether the bearing is installed correctly, and a mechanism for sorting qualified or unqualified bearings to the finished product horizontal conveyor line (8) or scrap. The bearing sorting and handling mechanism (7) of the product horizontal conveyor line (9) has a placement platform horizontal moving mechanism (14) below the frame (1). The moving part of the placement platform horizontal moving mechanism (14) is fixed with a placement platform lifting mechanism (12). The lifting part of the placement platform lifting mechanism (12) is fixed with a placement platform rotating mechanism (13). The rotating part of the placement platform rotating mechanism (13) is fixed with a bearing outer ring positioning mechanism (11) and a bearing placement platform (10). The bearing placement platform (10) is equipped with an inner ring pushing mechanism (15). The bearing outer ring discharge mechanism (2), the bearing inner ring discharge mechanism (3), the bearing ball discharge mechanism (4), the lubricating oil pump (5), the bearing detection mechanism (6), the bearing sorting and handling mechanism (7), the finished product horizontal conveyor line (8), the waste product horizontal conveyor line (9), the bearing outer ring positioning mechanism (11), the placement platform lifting mechanism (12), the placement platform rotating mechanism (13), the placement platform horizontal moving mechanism (14), and the inner ring pushing mechanism (15) are all connected to the industrial control computer.

2. The bearing automatic assembly machining system according to claim 1, wherein, The bearing outer ring discharge mechanism (2) and the bearing inner ring discharge mechanism (3) both include a vertical material tube (21), a cylinder (22), and a C-shaped clamp (23). Two opposing cylinders (22) are fixed on the left and right sides of the vertical material tube (21), and a C-shaped clamp (23) is fixed on the piston rod of the cylinder (22).

3. The automatic bearing assembly machining system of claim 1, wherein, The bearing ball discharge mechanism (4) includes a conical hopper (41), a rotating plate (42), a rotating plate motor (43), a discharge pipe (44), and a solenoid valve (45). The rotating plate motor (43) is fixed on the top plate of the bearing ball discharge mechanism (4). The rotating plate (42) is fixed on the output shaft of the rotating plate motor (43). The rotating plate (42) is placed inside the conical hopper (41). The discharge pipe (44) is fixed at the discharge port of the conical hopper (41). The solenoid valve (45) is installed on the discharge pipe (44). The rotating plate (42) and the inner wall of the conical hopper (41) are both coated with Teflon.

4. The automatic bearing assembly and processing system according to claim 1, characterized in that, The bearing detection mechanism (6) is a CCD camera.

5. The automatic bearing assembly machining system of claim 1, wherein, The bearing sorting and handling mechanism (7) includes an X-axis horizontal linear module (71), a Y-axis horizontal linear module (72), a lifting electric cylinder (73), and an electric gripper (74). The cylinder body of the X-axis horizontal linear module (71) is fixed on the frame (1), the slide of the X-axis horizontal linear module (71) is fixed on the cylinder body of the Y-axis horizontal linear module (72), the slide of the Y-axis horizontal linear module (72) is fixed on the cylinder body of the lifting electric cylinder (73), and an electric gripper (74) is fixed on the piston rod of the lifting electric cylinder (73).

6. The automatic bearing assembly machining system of claim 1, wherein, Both the finished product horizontal conveyor line (8) and the waste product horizontal conveyor line (9) are horizontal belt conveyors, and the finished product horizontal conveyor line (8) and the waste product horizontal conveyor line (9) are perpendicular to each other.

7. The automatic bearing assembly machining system of claim 1, wherein, The bearing outer ring positioning mechanism (11) includes a cylinder jaw and a clamping block. The clamping block is fixed on both fingers of the cylinder jaw, and the placement platform (10) is located between the fingers of the two cylinder jaws.

8. The automatic bearing assembly machining system of claim 1, wherein, The horizontal moving mechanism (14) of the placement platform is a horizontal linear module.

9. The bearing automatic assembly machining system of claim 8, wherein, The lifting mechanism (12) of the placement platform is an electric cylinder, and the cylinder body of the electric cylinder is fixed on the slide of the horizontal moving mechanism (14) of the placement platform; the rotating mechanism (13) of the placement platform is an electric rotating platform, and the body of the electric rotating platform is fixed on the piston rod of the electric cylinder. The outer ring positioning mechanism (11) of the bearing and the bearing placement platform (10) are fixed on the rotating platform of the electric rotating platform.

10. The automatic bearing assembly machining system of claim 1, wherein, The inner ring pushing mechanism (15) includes a horizontal rodless cylinder (19) and a push rod (20). The cylinder body of the horizontal rodless cylinder (19) is fixed inside the bearing placement platform (10). The push rod (20) is vertically fixed on the slide end face of the horizontal rodless cylinder (19). A horizontal waist-shaped hole is provided on the platform of the bearing placement platform (10). The push rod (20) passes through the horizontal waist-shaped hole. A silicone layer is fixed on the platform of the bearing placement platform (10).

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