一种PCCP管不停水开孔接驳装置

By using clamps and hole-opening components on the concrete mortar protective layer of the PCCP pipeline, combined with gate valves and hole-opening machines, the technical difficulties of opening and connecting PCCP pipelines without interrupting water supply were solved, achieving a safe and efficient construction process and improving pipeline stability and water supply reliability.

CN224516193UActive Publication Date: 2026-07-17

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Filing Date
2025-09-08
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies make it difficult to safely drill holes and connect pipes while they are wet, which can easily lead to pipe rupture, affecting water supply stability and increasing socio-economic losses.

Method used

Using clamps and perforation components, a protective layer is formed by grouting concrete mortar. Drilling is carried out without stopping water flow using gate valves and perforation machines to prevent prestress failure. Modularly designed clamp bodies and inner rings are used for rapid assembly and reinforcement.

Benefits of technology

This method enables the PCCP pipeline to be opened without interrupting water supply, avoiding pipeline rupture, improving construction safety and water supply stability, reducing water pollution and economic losses, and shortening the construction cycle.

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Abstract

本实用新型涉及给排水施工技术领域,更具体地说,本实用新型提供了一种PCCP管不停水开孔接驳装置,包括PCCP管道,PCCP管道外套接有卡箍件,卡箍件外侧还连接有用于对PCCP管道进行不停水开孔的开孔组件;卡箍件内部灌注有混凝土砂浆,且混凝土砂浆凝固后形成保护层,所述保护层用于防止PCCP管道开孔时预应力失效出现破裂;本实用新型通过设置卡箍件和开孔组件,在施工前预先对需开孔位置进行保护,灌注混凝土砂浆,对待开孔位置进行加固保护,再通过开孔组件中的闸阀配合开孔机进行钻孔,钻孔完成后进行退料,进行支路管道的连接,有效防止PCCP管道钻孔处在钢筋局部截断的情况下预应力失效,极易发生管道破裂的情况,大幅提高了主管路的稳定和安全性。
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Claims

1. A PCCP pipe non-stop water supply opening connection device, comprising a PCCP pipe (5), characterized in that: The PCCP pipe (5) is fitted with a clamp, and the outside of the clamp is also connected to an opening assembly for making a non-stop water flow opening for the PCCP pipe (5); The clamp is filled with concrete mortar, and after the concrete mortar solidifies, it forms a protective layer. The protective layer is used to prevent the prestress from failing and cracking when the PCCP pipe (5) is opened. The opening assembly specifically includes a flange (8) connected to a clamp, and a gate valve (3) opening connected to one end of the flange (8), and a hole opener (4) connected to the other end of the gate valve (3). The hole punch (4) is used to punch holes in the protective layer and the PCCP pipe (5) without interrupting water flow through the gate valve (3). The gate valve (3) is used to close the hole and connect the branch pipe after the hole punch (4) has drilled the hole.

2. The PCCP pipe hot tapping connection device of claim 1, wherein, The clamp component specifically includes a clamp body (1), and there are two clamp bodies (1), and the two clamp bodies (1) are mirror-symmetrically spliced ​​together as a whole; Both ends of a single clamp body (1) are fitted with an inner ring (6), and the inner ring (6) and the clamp body (1) are joined at the eaves to form a grouting cavity (7). The two clamp bodies (1) are joined together and have grouting holes (2), and concrete mortar is injected into the grouting molding cavity (7) through the grouting holes (2).

3. The PCCP pipe hot tapping connection device of claim 2, wherein, A connecting hole (10) is provided on the side of any clamp body (1), and the flange (8) is connected to the connecting hole (10).

4. The PCCP pipe hot tapping connection device of claim 2, wherein, Two clamp bodies (1) and the inner ring (6) are provided with fastening ears (9) on the outer side of their close end faces, and the corresponding fastening ears (9) are connected by fastening bolts.

5. The PCCP pipe hot tapping connection device of claim 4, wherein, The number of fastening ears (9) is several.

6. The PCCP pipe hot tapping connection device of claim 2, wherein, The diameter of the two inner loops (6) after splicing matches the diameter of the PCCP pipe (5), and the diameter of the two clamp bodies (1) after splicing is greater than the diameter of the two inner loops (6) after splicing.