基于太阳能源自给的自供电润滑站控制电路

Abstract

本实用新型提供一种基于太阳能源自给的自供电润滑站控制电路，包括太阳能板PV，太阳能板PV与光伏控制器SCC的电能输入端电连接，光伏控制器SCC的电池连接端与蓄电池BAT电连接，光伏控制器SCC的负载端与定时控制器MCU电连接，定时控制器MCU的输出端与润滑泵M1电连接。通过太阳能板，经光伏控制器存储到蓄电池中，实现了润滑站的自供电，电路中设置了定时控制器，可按照预设时间或按需控制润滑泵工作，提高了润滑作业的便捷性和灵活性。实现了对润滑压力、润滑脂液位以及润滑阀工作状态的有效监控和控制，保障了润滑作业的安全性和可靠性。电路中的电源总断路器、熔断器等保护元件，提高了整个润滑站控制电路的安全性，降低设备故障风险，延长了设备使用寿命。

Claims

1. A self-powered lubrication station control circuit based on solar energy self-supply, characterized in that: It includes a solar panel PV, which is electrically connected to the power input terminal of the photovoltaic controller SCC, the battery connection terminal of the photovoltaic controller SCC is electrically connected to the storage battery BAT, the load terminal of the photovoltaic controller SCC is electrically connected to the timer controller MCU, and the output terminal of the timer controller MCU is electrically connected to the lubrication pump M1.

2. The solar energy based self-sufficient self-powered lubrication station control circuit according to claim 1, characterized in that, The load terminal of the photovoltaic controller SCC supplies power to the sensor, which is used to detect the working status of the lubrication station.

3. The solar energy self-sufficient, self-powered lubrication station control circuit of claim 2, wherein, The sensors include a first pressure sensor SP1, a second pressure sensor SP2, and a liquid level sensor SL. The first pressure sensor SP1, the second pressure sensor SP2, and the liquid level sensor SL are respectively connected to the coils of the first pressure detection intermediate relay KA1, the second pressure detection intermediate relay KA2, and the liquid level detection intermediate relay KA3, and control the energization and de-energization of the coils. The auxiliary switches of the first pressure detection intermediate relay KA1, the second pressure detection intermediate relay KA2, and the liquid level detection intermediate relay KA3 are electrically connected to the input terminal of the timing controller MCU. The first pressure sensor SP1 and the second pressure sensor SP2 are used to detect the lubrication pressure of the first lubrication oil circuit and the second lubrication oil circuit in the lubrication station, respectively. The level sensor SL is used to detect the level of grease in the lubrication tank in the lubrication station.

4. The solar energy source based self-sufficient self-powered lubrication station control circuit of claim 3, wherein, The photovoltaic controller SCC is equipped with a main power circuit breaker QK at its load end. The main power circuit breaker QK is used to protect the electrical equipment in the lubrication station.

5. The solar energy self-sufficient, self-powered lubrication station control circuit of claim 4, wherein, The photovoltaic controller SCC is equipped with a DC boost converter CONV at its load end, which is used to supply power to the valve body of the lubrication station distributor.

6. The self-powered lubrication station control circuit based on solar energy as described in claim 5, characterized in that, The first lubrication oil circuit and the second lubrication oil circuit are respectively equipped with a first lubrication valve YV1 and a second lubrication valve YV2.

7. The solar energy source based self-sufficient self-powered lubrication station control circuit of claim 6, wherein, The first lubrication valve YV1 and the second lubrication valve YV2 are respectively controlled by the first solid-state relay KA4 and the second solid-state relay KA5 to provide power.

8. The solar energy source based self-sufficient self-powered lubrication station control circuit of claim 7, wherein, The input terminal of the first solid-state relay KA4 is electrically connected to the output terminal of the timing controller MCU. The positive terminal of the output terminal of the first solid-state relay KA4 is electrically connected to the first lubrication valve YV1. The other end of the first lubrication valve YV1 is connected to the positive DC power supplied by the DC boost converter CONV. The negative terminal of the output terminal of the first solid-state relay KA4 is connected to the negative power supply. The input terminal of the second solid-state relay KA5 is electrically connected to the output terminal of the timing controller MCU. The positive terminal of the output terminal of the second solid-state relay KA5 is electrically connected to the second lubrication valve YV2. The other end of the second lubrication valve YV2 is connected to the positive DC power supplied by the DC boost converter CONV. The negative terminal of the output terminal of the second solid-state relay KA5 is connected to the negative power supply.

9. The solar energy source based self-sufficient self-powered lubrication station control circuit of claim 8, wherein, The first solid-state relay KA4 output terminal positive terminal is provided with sampling resistors R1 and R2 and grounded between the first lubrication valve YV1, and the sampling resistors R1 and R2 are connected to the input terminal of the timing controller MCU. A sampling resistor R3 and R4 are provided between the positive terminal of the output of the second solid-state relay KA5 and the second lubrication valve YV2 and grounded. The sampling resistor R3 and R4 are connected to the input terminal of the timing controller MCU.

10. The solar energy source based self-sufficient self-powered lubrication station control circuit of claim 9, wherein, The negative terminal of the output of the first solid-state relay KA4 is equipped with a first fuse F1. The second solid state relay KA5 output end negative pole is provided with a second fuse F2.

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