一种机车车灯内防凝露与防潮装置

The dynamic pressure balance drying system solves the condensation problem inside the locomotive lights, achieving intelligent dehumidification and stable lighting, reducing maintenance needs, and improving operational reliability and safety.

CN224516583UActive Publication Date: 2026-07-17CHINA RAILWAY JINAN BUREAU GRP CO LTD JINAN WEST LOCOMOTIVE DEPOT +1

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHINA RAILWAY JINAN BUREAU GRP CO LTD JINAN WEST LOCOMOTIVE DEPOT
Filing Date
2025-08-04
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Condensation inside locomotive headlights causes light scattering, reduced lighting intensity, and short circuits. Existing moisture-proof designs have structural defects and require frequent maintenance.

Method used

The system employs a dynamic pressure balance drying system, which includes a balance airbag, a circulating fan, an air dryer, and a humidity sensor. Through intelligent control, it achieves gas circulation dehumidification, creating a stable drying environment and avoiding frequent disassembly and maintenance.

Benefits of technology

It effectively eliminates condensation, reduces maintenance intensity, prevents parts from falling off, improves the stability of the lighting system and the lifespan of components, and reduces the total maintenance cost.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224516583U_ABST
    Figure CN224516583U_ABST
Patent Text Reader

Abstract

本实用新型涉及机车照明系统技术领域,公开了一种机车车灯内防凝露与防潮装置,包括与机车车体结构密封连接的车灯座、串联在出气口与回气口之间的平衡气囊、循环风机和空气干燥器,各组件通过循环管道形成闭环气路,湿度传感器实时监测车灯座内部湿度。控制器根据湿度阈值控制循环风机启停,当湿度超标时启动风机,驱动气体循环除湿,湿度降低至安全范围后关闭风机。应用动态压力平衡技术消除压力变化对灯座密封性能的破坏作用。通过主动除湿与动态压力平衡,保护灯座密封性,消除灯座玻璃内侧凝露现象,避免传统拆卸维护导致的部件松动风险,显著提升机车照明系统可靠性。
Need to check novelty before this filing date? Find Prior Art

Claims

1. A device for preventing condensation and moisture inside a locomotive headlight, characterized in that: The system includes a headlight holder (2), a circulation pipe (5), a balance airbag (6), a circulation fan (7), an air dryer (8), and a humidity sensor (10). The LED lamp body (1) is installed inside the headlight holder (2), which is mounted on the locomotive body structure (3). The headlight holder (2) is sealed to the locomotive body structure (3). The locomotive body structure (3) is provided with an air outlet (4) and an air return port (9) that communicate with the inside of the headlight holder (2). The balance airbag (6), the circulation fan (7), and the air dryer (8) are connected in series from the air outlet (4) to the air return port (9). (4) The balance airbag (6), the circulating fan (7), the air dryer (8), and the return air port (9) are all sealed together by circulating pipes (5). The headlight housing (2) is also equipped with a humidity sensor (10) to monitor the humidity inside the headlight housing (2). The humidity sensor (10) is connected to the controller (11) and the controller (11) is also connected to the circulating fan (7). The controller (11) sets the humidity threshold and compares the humidity inside the headlight housing (2) collected by the humidity sensor (10) with the set humidity threshold to control the start and stop of the circulating fan (7).

2. The device for preventing condensation and moisture in a vehicle lamp according to claim 1, wherein: Flange adapters are embedded in the air outlet (4) and air return port (9) and fixed with sealant. The circulation pipe (5) is connected to the air outlet (4) and air return port (9) through flanges.

3. The anti-condensation and anti-humidity device for a vehicle lamp according to claim 2, characterized in that: The balance airbag (6) is made of silicone rubber with an elongation of 300%-700% and a working temperature range of -50℃-250℃. The volume of the balance airbag (6) is 300mL when it is not stretched and filled with gas.

4. The anti-condensation and moisture-proof device for locomotive headlights according to claim 3, characterized in that: The internal gas volume of the balance airbag (6) is 150 mL in the initial state.

5. The anti-condensation and moisture-proof device for locomotive headlights according to claim 1, characterized in that: The circulating fan (7) is an axial flow fan.

6. The device according to claim 1, wherein: the device is a device for preventing condensation and moisture in a vehicle lamp. The air dryer (8) adopts a detachable filter structure.

7. The anti-condensation and anti-humidity device for a vehicle lamp according to claim 6, characterized in that: The air dryer (8) has an adsorption capacity of ≥300mL / kg and a humidity output value of ≤30%RH.

8. The device according to claim 1, wherein: the device is a device for preventing condensation and moisture in a vehicle lamp. The circulation pipe (5) is a rigid PVC pipe with an inner diameter of 1cm and has an IP67 protection rating.

9. The device according to claim 1, wherein: the device is a device for preventing condensation and moisture in a vehicle lamp. The circulation pipes (5) that are connected to the air outlet (4) and air return (9) of the headlight housing (2) are respectively rubber corrugated pipes.