An automatic dust and water removal machine

Abstract

This utility model relates to the technical field of dehydration machines, and more particularly to an automatic dust and water removal machine, comprising: a cage hanger rotatably mounted at the bottom of a production line, which can be driven to move; a hanger sprocket fixedly mounted on the outer wall of the top of the cage hanger; a fixed bracket mounted on the outside of the production line; the dehydration machine works by having cage hangers enter the equipment one by one on the production line. The hanger sprocket engages with a rotating disc and is pushed to rotate. The X-axis reciprocating block also moves synchronously with the production line. A high-pressure blower blows high-pressure hot air, which moves synchronously along the X-axis along the production line direction. The Y-axis reciprocates up and down. Large water droplets are blown away first, increasing the activity of the water surface, thus drying it quickly. This method is more efficient than existing manual control methods.

Description

Technical Field

[0001] This utility model relates to the technical field of dewatering machines, and in particular to an automatic dust and water removal machine. Background Technology

[0002] In the coating industry, whether it's spray painting or powder coating, the workpiece surface must be manually swept clean of dust beforehand using an air gun. This results in better paint or powder coating rates and a higher surface finish. In galvanizing plants or corona treatment plants, water is removed using an air gun. However, this process of removing dust and water poses a risk of slight harm to the human body. Furthermore, it is labor-intensive, and manual cleaning is often insufficient.

[0003] Therefore, a mobile blower mechanism was designed to address the aforementioned problems. By setting up a support blowing mechanism on the production line, the workpieces in the industrial chain are blown with dust and water, which is also called drying, thus solving the problems mentioned above. Utility Model Content

[0004] The purpose of this invention is to provide an automatic dust and water removal machine to solve the problems mentioned in the background art.

[0005] The technical solution adopted in this utility model is:

[0006] An automatic dust and water removal machine includes: a production line with a cage hanger rotatably mounted at its bottom, capable of driving the cage hanger to move; a hanger sprocket fixedly mounted on the outer wall of the top of the cage hanger; a fixed bracket disposed on the outside of the production line; an X-axis reciprocating machine body mounted on the fixed bracket, with an X-axis reducer mounted on the top of the X-axis reciprocating machine body, an X-axis servo motor mounted on the top of the X-axis reducer, an X-axis drive shaft mounted at the bottom of the X-axis reducer (the output end of the X-axis reducer), an X-axis coupling fixedly mounted at one end of the X-axis drive shaft, an X-axis movable block slidably mounted on the top of the X-axis reciprocating machine body, an X-axis synchronization bracket fixedly mounted on the top of the X-axis movable block, an X-axis synchronization bridge plate fixedly mounted on the top of the X-axis synchronization bracket, and an X-axis pressure plate mounted on the bottom of the X-axis movable block. A Y-axis servo motor is installed on the top of the bridge plate. A Y-axis reducer is installed at the output end of the Y-axis servo motor. The Y-axis reducer drives the Y-axis drive shaft to rotate. A Y-axis coupling is installed at one end of the Y-axis drive shaft. A Y-axis reciprocating machine body is fixedly installed on the X-axis synchronous bracket. A Y-axis pressure plate and a connecting plate are slidably installed on the outside of the Y-axis reciprocating machine body. Y-axis movable blocks are fixedly installed on both sides of the connecting plate and the connecting plate. A Y-axis counterweight sprocket is rotatably installed on the top of the X-axis synchronous bracket. A Y-axis counterweight chain is installed on the surface of the Y-axis counterweight sprocket. Both ends of the Y-axis counterweight chain are fixedly connected to the Y-axis movable block and the Y-axis counterweight, respectively. A tornado bracket is fixedly installed on one side of the Y-axis movable block, and a high-pressure blower is installed on the other side. A tornado nozzle is fixedly installed on the tornado bracket, and the output air pipe of the high-pressure blower is connected to the tornado nozzle.

[0007] In some embodiments, the high-pressure blower is equipped with an aluminum alloy air knife, the aluminum alloy air knife comprising: an aluminum alloy air knife cavity disposed on the top of the high-pressure blower, an aluminum alloy air knife output port disposed on one side of the aluminum alloy air knife cavity, a junction box disposed at one end, an over-temperature switch disposed on the junction box, an aluminum alloy air knife electric heater disposed inside the aluminum alloy air knife cavity, and an aluminum alloy air knife input port disposed at one end of the aluminum alloy air knife cavity.

[0008] In some embodiments, each group of tornado blowers is provided with seven.

[0009] In some embodiments, a rotating upper bracket is provided on the inner side of the top of the fixed bracket, and a rotating shaft is rotatably provided at both ends of the rotating upper bracket. A rotating sprocket is fixedly provided on the outer side of the rotating shaft, and a rotating chain is provided on the outer side of the rotating sprocket and meshes with the rotating sprocket. A rotating lower bracket is provided at the bottom of the rotating upper bracket, and a rotating motor is fixedly provided on the rotating lower bracket. A rotating reducer is provided at one end of the rotating motor, a fixed bearing seat is provided at the bottom end of the rotating sprocket, and a rotating disk is fixedly provided at the bottom end of the fixed bearing seat.

[0010] Compared with the prior art, the beneficial effects of this utility model are:

[0011] This dehydrator works by having cages attached to the equipment along the production line. The cages' sprockets mesh with a rotating disc and are pushed to rotate. The X-axis reciprocating block also moves synchronously with the production line. A high-pressure blower blows high-pressure hot air, which travels synchronously along the X-axis along the production line. The Y-axis reciprocates up and down. This process first blows away large water droplets and increases the surface activity of the water, allowing it to dry quickly. Compared to existing manual control methods, this is much more efficient. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a schematic diagram of the structure of this application;

[0014] Figure 2 This is a partially enlarged structural diagram of the present invention.

[0015] Figure 3 This is a schematic diagram of the front structure in this application;

[0016] Figure 4 This is a schematic diagram of the top structure in this application;

[0017] Figure 5 This is a schematic diagram of the structure of the fixed bracket before and after installation in this application;

[0018] Figure 6 This is a schematic diagram of the connection between the fixed bracket and the high-pressure blower in this application;

[0019] Figure 7 This is a schematic diagram of the connection between the rotary table and the geared motor in this application;

[0020] Figure 8This is a schematic diagram of the air inlet of the aluminum alloy air knife in this application;

[0021] Figure 9 This is a schematic diagram of the X-axis reciprocating machine body;

[0022] Figure 10 This is a schematic diagram of the main structure of the Y-axis reciprocating machine.

[0023] Attached reference numerals: 1. Production line; 2. Cage hanger; 3. Hanger sprocket; 4. X-axis reciprocating machine body; 5. Y-axis reciprocating machine body; 6. X-axis servo motor; 7. Y-axis servo motor; 8. X-axis movable block; 9. Y-axis movable block; 10. X-axis coupling; 11. Y-axis coupling; 12. X-axis reducer; 13. Y-axis reducer; 14. Y-axis pressure plate; 15. Connecting plate; 16. Y-axis counterweight sprocket; 17. Y-axis counterweight chain; 18. Y-axis counterweight; 19. X-axis synchronous bridge plate; 20. X-axis synchronous bracket; 21. Fixed bracket; 22. Dragon 23. Tornado Support; 24. X-axis Pressure Plate; 25. Tornado Head; 26. X-axis Drive Shaft; 27. Y-axis Drive Shaft; 28. High-Pressure Fan; 29. ​​Aluminum Alloy Air Knife; 30. Aluminum Alloy Air Knife Inlet; 31. Aluminum Alloy Air Knife Outlet; 32. Aluminum Alloy Air Knife Electric Heating; 33. Junction Box; 34. Over-Temperature Switch; 35. Aluminum Alloy Air Knife Cavity; 40. Rotating Motor; 41. Rotating Reducer; 42. Rotating Shaft; 43. Rotating Disc; 44. Upper Rotating Support; 45. Lower Rotating Support; 46. Rotating Sprocket; 47. Rotating Chain; 48. Fixed Bearing Seat. Detailed Implementation

[0024] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are only used to facilitate the description of this utility model and to simplify the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0025] Given the current technology, the process of blowing away ash and water inevitably causes minor harm to the human body. Furthermore, it is labor-intensive and manual blowing is insufficient for achieving complete cleanliness.

[0026] As shown in the attached drawings, this utility model embodiment provides an automatic dust and water removal machine, including: a production line 1, with a cage hanger 2 rotatably mounted at the bottom, capable of driving the cage hanger 2 to move; a hanger sprocket 3 fixedly mounted on the outer wall of the top of the cage hanger 2; a fixed bracket 21, disposed on the outside of the production line 1; an X-axis reciprocating machine body 4 mounted on the fixed bracket 21, and an X-axis reducer 12 mounted on the top of the X-axis reciprocating machine body 4, with an X-axis servo motor mounted on the top of the X-axis reducer 12. 6. An X-axis drive shaft 26 is provided at the bottom of the X-axis reducer 12. The X-axis drive shaft 26 is the output end of the X-axis reducer 12. An X-axis coupling 10 is fixedly provided at one end of the X-axis drive shaft 26. An X-axis movable block 8 is slidably provided on the top of the X-axis reciprocating machine body 4. An X-axis synchronous bracket 20 is fixedly provided on the top of the X-axis movable block 8. An X-axis synchronous bridge plate 19 is fixedly provided on the top of the X-axis synchronous bracket 20. An X-axis pressure plate 23 is provided at the bottom of the X-axis movable block. A Y-axis servo motor 7 is mounted on the top of the synchronous bridge plate 19. A Y-axis reducer 13 is mounted on the output end of the Y-axis servo motor 7. The Y-axis reducer 13 drives the Y-axis drive shaft 27 to rotate. A Y-axis coupling 11 is mounted on one end of the Y-axis drive shaft 27. A Y-axis reciprocating machine body 5 is fixedly mounted on the X-axis synchronous bracket 20. A Y-axis pressure plate 14 and a connecting plate 15 are slidably mounted on the outer side of the Y-axis reciprocating machine body 5. Y-axis movable blocks 9 are fixedly mounted on both sides of the connecting plate 15. The top of the X-axis synchronous support 20 is rotatably equipped with a Y-axis counterweight sprocket 16. The surface of the Y-axis counterweight sprocket 16 is provided with a Y-axis counterweight chain 17, and the two ends of the Y-axis counterweight chain 17 are respectively fixedly connected to the Y-axis movable block 9 and the Y-axis counterweight 18. A tornado support 22 is fixedly installed on one side of the Y-axis movable block 9, and a high-pressure blower 28 is installed on the other side. A tornado nozzle 24 is fixedly installed on the tornado support 22, and the output air pipe of the high-pressure blower 28 is connected to the tornado nozzle 24.

[0027] On production line 1, a suspended chain drives the cage hangers 2, which move inside the fixed support 21. Cage hangers 2 are hung one after another on production line 1 (the cage hangers 2 move at a constant speed on production line 1). The equipment is an XY axis running mechanism. The main body 4 of the X-axis reciprocating machine is a dual-axis machine, capable of left and right movement (see appendix for details). Figure 9 The drive structure on top consists of a sprocket that drives a chain to rotate in both directions, thereby pulling the X-axis movable block 8 to move back and forth. The Y-axis reciprocating machine body 5 is also a dual-axis machine that can move up and down (see attached diagram for details). Figure 10The internal structure is similar to that of the X-axis reciprocating machine body 4, both using the Y-axis counterweight sprocket 16 to drive the Y-axis counterweight chain 17. The X-axis servo motor 6 is mounted on the X-axis reducer 12. The output of the X-axis reducer 12 is the X-axis drive shaft 26, connected to the X-axis coupling 10. The Y-axis servo motor 7 is mounted on the Y-axis reducer 13. The output of the Y-axis reducer 13 is the Y-axis drive shaft 27, connected to the Y-axis coupling 11. The Y-axis coupling 11 drives the sprocket to rotate, causing the chain to follow and control the movement of the X-axis movable block 8. (This process involves the X-axis movable block 8 moving synchronously with the cage hanger 2 on production line 1 until the right-side X-axis movable block 8 quickly returns to the left to continue moving uniformly to the right with the next cage hanger 2). The Y-axis pressure plate 14 internally outputs vertical force to drive the connecting plate 15, thereby driving the Y-axis movable block 9 to move up and down. On one side of the Y-axis movable block 9 is a tornado support 22. The support frame has a tornado-shaped blower head 24. On the other side is a high-pressure blower 28. The Y-axis counterweight sprocket 16 is at the top of the equipment, its function being to connect the Y-axis movable block 9 at one end and the Y-axis counterweight 18 at the other end via the Y-axis counterweight chain 17 (when the X-axis movable block 8 moves, the Y-axis movable block 9 moves rapidly up and down, driving the tornado-shaped blower head 24 to dry the workpieces on the cage hanger 2). This provides force balance. The X-axis synchronous bridge plate 19 connects the two X-axis movable blocks 8, enabling them to move synchronously. An X-axis synchronous bracket 20 is mounted on it, and the Y-axis reciprocating machine body 5 is mounted on the X-axis synchronous bracket 20. The fixed bracket 21 is a fixed connection bracket between the production line 1 and the ground. The X-axis pressure plate 23 outputs the left and right movement force from inside the X-axis reciprocating machine body 4, thereby driving the X-axis movable blocks 8. The high-pressure blower 28 is an AC brushed motor with a speed of 25000 r / min and an air volume of 7.5 m³ / min. The wind speed reaches 93 m / s. The wind blown out can dry the water droplets on cage hanger 2.

[0028] On production line 1, individual cage-like hangers 2 enter the equipment. The hanger's sprocket 3 contacts the rotating disc 43 and is pushed to rotate. The X-axis movable block 8 also moves synchronously with production line 1. A high-pressure blower 28 blows high-pressure hot air, moving synchronously along the X-axis in the direction of production line 1. The Y-axis moves up and down reciprocatingly. This blows away large water droplets and increases the surface activity of the water. When the X-axis movable block 8 reaches its end, it quickly returns. The water blown by the high-pressure blower 28 is then blown by the tornado nozzle 24 on the tornado bracket 22. Due to the high pressure, the water is quickly blown away. This cycle repeats, blowing each workpiece twice. This ensures high-quality, thorough cleaning of each product.

[0029] In some embodiments, the high-pressure blower 28 is provided with an aluminum alloy air knife 29. The aluminum alloy air knife 29 includes: an aluminum alloy air knife cavity 35, which is disposed on the top of the high-pressure blower 28; an aluminum alloy air knife output port 31 is disposed on one side of the aluminum alloy air knife cavity 35; a junction box 33 is disposed at one end; an over-temperature switch 34 is disposed on the junction box 33; an aluminum alloy air knife electric heater 32 is disposed inside the aluminum alloy air knife cavity 35; and an aluminum alloy air knife input port 30 is disposed at one end of the aluminum alloy air knife cavity 35.

[0030] After the high-pressure blower 28 starts operating, air enters through the aluminum alloy air knife inlet 30, passes through the aluminum alloy air knife electric heater 32 to heat the air, and then exits through the aluminum alloy air knife outlet 31. This produces pressurized hot air. The device has an aluminum alloy air knife junction box 33 on the side, containing an aluminum alloy air knife over-temperature switch 34. In case the blower malfunctions and the temperature cannot dissipate, the heating power will be forcibly cut off if the temperature exceeds the limit.

[0031] In some embodiments, each group of the tornado blowers 24 is provided with seven.

[0032] The tornado support 22 has seven tornado nozzles 24. This increases the blowing area, thereby improving work efficiency.

[0033] In some embodiments, a rotating upper support 44 is provided on the inner side of the top of the fixed support 21. A rotating shaft 42 is rotatably provided at both ends of the rotating upper support 44. A rotating sprocket 46 is fixedly provided on the outer side of the rotating shaft 42. A rotating chain 47 is provided on the outer side of the rotating sprocket 46 and meshes with the rotating sprocket 46. A rotating lower support 45 is provided at the bottom of the rotating upper support 44. A rotating motor 40 is fixedly provided on the rotating lower support 45. A rotating reducer 41 is provided at one end of the rotating motor 40. A fixed bearing seat 48 is provided at the bottom end of the rotating sprocket 46. A rotating disk 43 is fixedly provided at the bottom end of the fixed bearing seat 48.

[0034] The fixture sprocket 3 is normally inactive. Once it enters the spindle 43, the rotation of the spindle 43 drives the fixture sprocket 3, forcing it to rotate with the workpiece. The spin motor 40 is a DC speed-regulating motor, lightweight. It is connected to the spin reducer 41. Its output port is connected to the spin shaft 42, which connects downwards to the spindle 43 and upwards to the spin sprocket 46. Another spin sprocket 46 is connected via the spin chain 47, acting as the driven wheel. Below it is the spin-fixed bearing seat 48, ensuring reliable verticality. Below is the driven spindle 43. The spin structure is fixed with two supports for improved stability: the upper spin bracket 44 and the lower spin bracket 45, fixed at two points.

[0035] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An automatic dust and water removal machine, comprising: The production line (1) has a cage hanger (2) rotatably installed at the bottom, which can drive the cage hanger (2) to move. The top outer wall of the cage hanger (2) is fixedly provided with a hanger sprocket (3). A fixed bracket (21) is provided on the outside of the production line (1); The feature is that an X-axis reciprocating machine body (4) is provided on the fixed bracket (21), and an X-axis reducer (12) is provided on the top of the X-axis reciprocating machine body (4). An X-axis servo motor (6) is provided on the top of the X-axis reducer (12), and an X-axis drive shaft (26) is provided at the bottom of the X-axis reducer (12). The X-axis drive shaft (26) is the output end of the X-axis reducer (12). An X-axis coupling (10) is fixedly provided at one end of the X-axis drive shaft (26). An X-axis movable block (8) is slidably mounted on the top of the main body (4) of the reciprocating machine. An X-axis synchronous bracket (20) is fixedly mounted on the top of the X-axis movable block (8). An X-axis synchronous bridge plate (19) is fixedly mounted on the top of the X-axis synchronous bracket (20). An X-axis pressure plate (23) is mounted on the bottom of the X-axis movable block. A Y-axis servo motor (7) is mounted on the top of the X-axis synchronous bridge plate (19). A Y-axis reducer (13) is mounted on the output end of the Y-axis servo motor (7). 3) Drive the Y-axis drive shaft (27) to rotate, and a Y-axis coupling (11) is provided at one end of the Y-axis drive shaft (27). The Y-axis reciprocating machine body (5) is fixedly provided on the X-axis synchronous bracket (20). A Y-axis pressure plate (14) and a connecting plate (15) are slidably provided on the outside of the Y-axis reciprocating machine body (5). Y-axis movable blocks (9) are fixedly provided on both sides of the connecting plate (15). A Y-axis counterweight sprocket (1) is rotatably provided on the top of the X-axis synchronous bracket (20). 6) The surface of the Y-axis counterweight sprocket (16) is provided with a Y-axis counterweight chain (17), and the two ends of the Y-axis counterweight chain (17) are fixedly connected to the Y-axis movable block (9) and the Y-axis counterweight (18) respectively. A tornado bracket (22) is fixedly provided on one side of the Y-axis movable block (9), and a high-pressure blower (28) is provided on the other side. A tornado nozzle (24) is fixedly provided on the tornado bracket (22), and the output air pipe of the high-pressure blower (28) is connected to the tornado nozzle (24).

2. The automatic dust and water removing machine according to claim 1, characterized in that, The high-pressure blower (28) is equipped with an aluminum alloy air knife (29), which includes: An aluminum alloy air knife cavity (35) is disposed on the top of the high-pressure blower (28). An aluminum alloy air knife output port (31) is disposed on one side of the aluminum alloy air knife cavity (35), and a junction box (33) is disposed on one end. An over-temperature switch (34) is disposed on the junction box (33). An aluminum alloy air knife electric heater (32) is disposed inside the aluminum alloy air knife cavity (35). An aluminum alloy air knife input port (30) is disposed on one end of the aluminum alloy air knife cavity (35).

3. The automatic dust and water removing machine according to claim 1, characterized in that, Each set of the tornado blowers (24) has seven blowers.

4. The automatic dust and water removing machine according to claim 1, characterized in that, A rotating upper bracket (44) is provided on the inner side of the top of the fixed bracket (21). A rotating shaft (42) is rotatably provided at both ends of the rotating upper bracket (44). A rotating sprocket (46) is fixedly provided on the outer side of the rotating shaft (42). A rotating chain (47) is provided on the outer side of the rotating sprocket (46) and meshes with the rotating sprocket (46). A rotating lower bracket (45) is provided at the bottom of the rotating upper bracket (44). A rotating motor (40) is fixedly provided on the rotating lower bracket (45). A rotating reducer (41) is provided at one end of the rotating motor (40). A fixed bearing seat (48) is provided at the bottom end of the rotating sprocket (46). A rotating disk (43) is fixedly provided at the bottom end of the fixed bearing seat (48).

Images