一种隧道窑冷却装置
By combining a dual-fan system with a dust removal mechanism, the thermal stress problem caused by excessive temperature difference in the tunnel kiln cooling device is solved, achieving uniform cooling and efficient dust removal, thus ensuring the quality of easily cracked materials such as ceramics and glass.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANPING COUNTY QISHENG METAL NEW MATERIAL CO LTD
- Filing Date
- 2025-07-22
- Publication Date
- 2026-07-17
AI Technical Summary
Existing tunnel kiln cooling devices can cause cracks in easily cracked materials such as ceramics and glass due to excessive temperature differences during the cooling process, thus affecting material quality.
A dual-fan system is adopted. The first fan injects cold air into the cooling chamber for cooling, while the second fan injects hot air into the pre-cooling chamber for pre-heating. Combined with a dust removal mechanism, the hot air is dusted and humidified to reduce temperature difference and prevent cracks caused by thermal stress.
This achieves a smaller temperature difference between the material surface and interior, reduces thermal stress, prevents easily cracked materials from cracking due to excessive thermal stress during cooling, ensures material quality, and improves cooling efficiency.
Smart Images
Figure CN224517346U_ABST
Abstract
Claims
1. A cooling device for a tunnel kiln, comprising a tunnel kiln (1), a cooling chamber (2) and a precooling chamber (3), which are arranged in the tunnel kiln (1), characterized in that, It also includes a cooling mechanism (4), which is installed in the tunnel kiln (1), and the cooling mechanism (4) includes: The first fan (401) is installed on the surface of the tunnel kiln (1) and is used to inject cold air into the cooling chamber (2); The first air guide plate (402) is installed in the inner cavity of the tunnel kiln (1), and the air outlet of the first fan (401) is connected to the first air guide plate (402); The second fan (406) is installed on the surface of the tunnel kiln (1) and is used to inject hot air into the precooling chamber (3).
2. A tunnel kiln cooling device according to claim 1, characterized in that, The first air guide plate (402) is equipped with a dust cover (403) for dust prevention. The inner wall of the tunnel kiln (1) is symmetrically equipped with an air collection cover (404), and the surface of the air collection cover (404) is provided with dust prevention holes (405).
3. A tunnel kiln cooling device according to claim 2, characterized in that The tunnel kiln (1) is fixedly installed with a second air guide plate (407), the air outlet of the second fan (406) is connected to the second air guide plate (407), and an air pipe is connected between the air inlet of the second fan (406) and the air collection hood (404).
4. A tunnel kiln cooling device according to claim 1, characterized in that, The surface of the tunnel kiln (1) is equipped with a dust removal mechanism (5) for removing dust from the hot air. The dust removal mechanism (5) includes a dust removal box (501) and a spray pipe (503). The dust removal box (501) is fixedly installed on the surface of the tunnel kiln (1) for storing water. A water inlet pipe (502) is installed on the surface of the dust removal box (501) for injecting water. Spray pipes (503) are symmetrically installed in the inner cavity of the dust removal box (501). Several nozzles (504) are installed on the surface of the spray pipes (503) for spraying dust from the hot air.
5. A tunnel kiln cooling device according to claim 4, characterized in that A grid (505) is fixedly installed inside the dust collector (501), and a water pump (506) is installed on the surface of the grid (505). A water pipe is connected between the water outlet of the water pump (506) and the spray pipe (503).
6. A tunnel kiln cooling device according to claim 5, characterized in that The dust collector (501) has a sedimentation tank (507) in its inner cavity for settling dust. A push plate (508) is slidably installed in the sedimentation tank (507). A guide rod (509) is fixedly installed in the inner cavity of the dust collector (501). The guide rod (509) is slidably connected to the push plate (508).
7. A tunnel kiln cooling device according to claim 6, characterized in that The dust collector (501) has a lead screw (510) rotatably installed inside the cavity, and a threaded block (511) is fixedly installed on the surface of the push plate (508). The threaded block (511) is threadedly connected to the lead screw (510), and a throttle (512) is fixedly installed at one end of the lead screw (510).
8. A tunnel kiln cooling device according to claim 7, characterized in that The dust collector (501) has symmetrically arranged discharge ports (513) on its side wall for discharging dust and impurities.