一种烧结设备

The sintering equipment with a three-compartment layout and automated gate control solves the problem of mismatch between environmental and process parameters in existing technologies, realizes a high-efficiency and low-energy-consumption sintering process, and improves product quality and production efficiency.

CN224517347UActive Publication Date: 2026-07-17深圳市申拓科技有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
深圳市申拓科技有限公司
Filing Date
2025-08-18
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing sintering equipment suffers from problems such as mismatched environmental process parameters, unstable oxygen content, high energy consumption, large consumption of process gases, and mutual interference between processes, leading to a decline in sintering quality during the preheating, sintering, and cooling processes.

Method used

It adopts a three-compartment layout design, including a preheating compartment, a sintering compartment, and a cooling compartment. The compartments are connected by an automated gate control system to achieve process parameter control in an independently sealed environment, ensuring an oxygen-free environment throughout the process. It is also equipped with vacuum pumping, process gas control, and oxygen content detection modules to achieve precise matching and stability of each process.

Benefits of technology

It improved sintering quality, reduced energy consumption and process gas consumption, increased production efficiency, ensured the independence between processes and an oxygen-free environment, reduced the impact of oxidation, and improved welding efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

本发明提供一种烧结设备,其特征在于,包括沿水平方向依次设置的预热仓、烧结仓和冷却仓;预热仓的入口设有进料闸门,预热仓和烧结仓之间设置预热出料闸门;烧结仓和冷却仓之间设置烧结出料闸门;以及冷却仓出口处设置冷却出料闸门,进料闸门、预热出料闸门、烧结出料闸门和冷却出料闸门分别具有仓门和用于控制仓门升降的闸门气缸;所述预热仓具有可升降的加热组件;所述烧结仓具有升降热压烧结组件、铁氟龙膜料带收放机构、用于气压控制的增压机构以及用于产品清洁的清洁机构;所述冷却仓具有可升降的冷却组件。
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Claims

1. A sintering apparatus characterized by comprising: The system includes a preheating chamber, a sintering chamber, and a cooling chamber arranged sequentially along a horizontal direction. The preheating chamber has a feed gate at its inlet, and a preheating discharge gate is located between the preheating and sintering chambers. A sintering discharge gate is located between the sintering and cooling chambers. A cooling discharge gate is located at the outlet of the cooling chamber. Each of the feed gate, preheating discharge gate, sintering discharge gate, and cooling discharge gate has a chamber door and a gate cylinder for controlling the lifting and lowering of the chamber door. The preheating chamber has a liftable heating assembly. The sintering chamber has a lifting hot-pressing sintering assembly, a Teflon film strip winding and unwinding mechanism, a pressurizing mechanism for air pressure control, and a cleaning mechanism for product cleaning. The cooling chamber has a liftable cooling assembly.

2. The sintering apparatus according to claim 1, characterized by The sintering equipment also includes a vacuuming mechanism for evacuating the preheating chamber and / or the sintering chamber and / or the cooling chamber.

3. The sintering apparatus according to claim 2, characterized by The sintering equipment also includes a process gas control mechanism for introducing process gas into the preheating chamber and / or sintering chamber and / or cooling chamber.

4. The sintering apparatus according to claim 3, characterized by The sintering equipment also includes an oxygen content detection module for detecting the oxygen content in the preheating chamber and / or sintering chamber and / or cooling chamber.

5. The sintering apparatus according to any one of claims 1 to 4, characterized by The preheating chamber, sintering chamber, and cooling chamber are each equipped with a production line. The production line is used to transport the trays containing products from the inlet to the corresponding blocking position of the chamber for corresponding production processing, and at the same time, to transport the trays containing products processed in this chamber to the production line of the next chamber.

6. The sintering apparatus according to claim 5, characterized by The sintering chamber is also equipped with a cleaning mechanism, which is used to clean dust from the surface of the sintering equipment mold.