一种用于铝矾土梯度复合材料的层压式烧结设备

By introducing a vibration separation zone and a flat material belt design into the lamination sintering equipment for bauxite gradient composite materials, the problems of low feeding efficiency and material agglomeration were solved, achieving automatic layering and uniform densification, thus improving the sintering quality.

CN224517386UActive Publication Date: 2026-07-17GONGYI TIANKAI MINING CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
GONGYI TIANKAI MINING CO LTD
Filing Date
2025-08-20
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing bauxite gradient composite material lamination sintering equipment suffers from low feeding efficiency and micropore defects caused by material agglomeration, making it difficult for existing equipment to achieve efficient layering and uniform densification.

Method used

The design combines a vibration separation zone and a flat conveyor belt within the hopper. The vibration separation zone enables automatic stratification of materials, and the cam drives the vibration separation zone to perform stratification. Combined with the vertical micro-vibration and synchronous rotation of the flat conveyor belt, agglomerates are eliminated, achieving automatic feeding of a three-stage gradation structure. Multi-stage sintering is then carried out through a variable-temperature tunnel kiln.

Benefits of technology

This technology enables efficient and automated layered feeding of bauxite gradient composite materials, eliminating micropore defects, improving green density and feeding efficiency, and ensuring uniform densification and interfacial bonding during the sintering process.

✦ Generated by Eureka AI based on patent content.

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Abstract

本实用新型公开了一种用于铝矾土梯度复合材料的层压式烧结设备,涉及层压式烧结技术领域,包括基座,所述基座的顶端安装有链条驱动组件,所述链条驱动组件上方的基座顶端安装有支撑件,所述支撑件的顶端安装有料斗,所述料斗的内部安装有振动分离区,所述振动分离区的两侧均延伸出料斗,所述振动分离区的四角位置处均安装有凸轮,所述链条驱动组件的顶端安装有下模具,所述支撑件后端的基座顶端安装有变温隧道窑,所述变温隧道窑的前端设置有冷压区,所述冷压区的底部设置有上模具。本实用新型通过设置有一系列的结构,无需人工进行分料配比,提高上料效率,消除因团聚导致的微孔缺陷,进一步提升生坯密度。
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Claims

1. A laminated sintering apparatus for bauxite gradient composites comprising a base (1), characterized in that: A chain drive assembly (3) is installed at the top of the base (1). A support member (4) is installed at the top of the base (1) above the chain drive assembly (3). A hopper (6) is installed at the top of the support member (4). A vibration separation zone (10) is installed inside the hopper (6). Cams (11) are installed at the four corners of the vibration separation zone (10). A lower mold (5) is installed at the top of the chain drive assembly (3). A variable temperature tunnel kiln (8) is installed at the top of the base (1) at the rear end of the support member (4). A cold pressing zone (7) is provided at the front end of the variable temperature tunnel kiln (8). An upper mold is provided at the bottom of the cold pressing zone (7). The cold pressing zone at the front end of the upper mold... (7) A first electric push rod (2) is installed at the bottom. A connecting plate (16) is installed at the bottom end of the first electric push rod (2). A guide rail (17) is installed at the bottom end of the connecting plate (16). A support plate (18) is installed at the bottom end of the guide rail (17). Telescopic components (26) are installed at the four corners of the bottom end of the support plate (18). A support housing (25) is installed at the bottom end of each of the four telescopic components (26). A flat material belt (19) is connected to the inner side of the four support housings (25). Two support housings (25) are a group. An elliptical cylinder (21) is connected between the top of each group of two support housings (25) and the corresponding telescopic component (26).

2. The laminated sintering apparatus for the bauxite gradient composite material according to claim 1, characterized by: The vibration separation zone (10) has through openings on both sides. An inner net (12) is installed inside the vibration separation zone (10). Holes are opened through the top of both the vibration separation zone (10) and the inner net (12). The vibration separation zone (10) extends out of one side of the inner net (12). A second electric push rod (13) is installed at the extended end of the inner net (12).

3. The laminated sintering apparatus for the bauxite gradient composite material according to claim 1, characterized by: Two telescopic rods (20) are installed at the top of the connecting plates (16) on both sides of the first electric push rod (2).

4. The laminated sintering apparatus for the bauxite gradient composite material according to claim 1, characterized by: The flat material belt (19) contains a belt and two pulleys. The two ends of the two pulleys extend through the columns to the interior of the corresponding support housing (25). The extended end of any pulley is provided with a toothed mouth (23), and the top of the toothed mouth (23) is engaged with a drive gear (24).

5. The laminated sintering apparatus for the bauxite gradient composite material according to claim 1, characterized by: One end of each of the two elliptical cylinders (21) is connected to a synchronization component (22).

6. The laminated sintering apparatus for the bauxite gradient composite material according to claim 5, characterized by: The variable temperature tunnel kiln (8) is provided with a cooling zone (9) at its rear end.

7. The laminated sintering apparatus for the bauxite gradient composite material according to claim 5, characterized by: Two hinged doors (15) are installed inside the hopper (6) below the vibration separation zone (10), and a third electric push rod (14) is hinged between the bottom of the two doors (15) and the hopper (6).