一种转速传感器间隙检测工装

By designing a speed sensor gap detection fixture, the rotation of components inside the gearbox is simulated to detect multiple data such as sensor gap and sensitivity. This solves the problem that existing equipment cannot comprehensively evaluate sensor performance, improves detection accuracy and applicability, and reduces product risk.

CN224517669UActive Publication Date: 2026-07-17CHENGDU XINGYIHUA ELECTRONICS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHENGDU XINGYIHUA ELECTRONICS CO LTD
Filing Date
2025-09-02
Publication Date
2026-07-17

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Abstract

本实用新型属于转速传感器检测工装领域,且公开了一种转速传感器间隙检测工装,包括工装基块,所述工装基块的一侧安装有可更换的传感器安装块,工装基块内设置有模拟信号组件,工装基块外设置驱动模拟信号组件运行的伺服电机,模拟信号组件与伺服电机之间设置有高精度转速检测组件,模拟信号组件包含信号轮、固定盘以及转动轴,高精度转速检测组件包含第一带轮、第二带轮、孔带以及光电对射式检测器,传感器安装块中心设置有与传感器对应的安装螺孔,传感器安装块两侧设置有固定耳子,本实用新型结构设计紧凑合理,能够模拟变速箱内组件转动,能检测传感器间隙、灵敏度等多项数据,适用多种尺寸型号的转速传感器,使用方便。
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Claims

1. A rotational speed sensor gap detection tool comprising a tool base block (1), characterized in that: A replaceable sensor mounting block (2) is installed on one side of the tooling base block (1). An analog signal component (3) is set inside the tooling base block (1). A servo motor (4) that drives the analog signal component (3) is set outside the tooling base block (1). A high-precision speed detection component (5) is set between the analog signal component (3) and the servo motor (4).

2. A rotational speed sensor gap detection tool according to claim 1, wherein: The tooling base block (1) has a circular cavity (6) inside. A through-type sensor port (7) is provided on the side of the circular cavity (6) near the sensor mounting block (2). An outer sealing plate (8) is provided on the outside of the circular cavity (6). A transparent window (9) corresponding to the analog signal component (3) is provided in the center of the outer sealing plate (8). The outer sealing plate (8) is fixedly connected to the tooling base block (1) by the first bolt (10).

3. A rotational speed sensor gap detection tool according to claim 2, wherein: The analog signal component (3) includes a signal wheel (11), a fixed disk (14), and a rotating shaft (15). The signal wheel (11) is arranged in the circular cavity (6), and the rotating shaft (15) is arranged at the center of the signal wheel (11). The signal wheel (11) and the rotating shaft (15) are coaxially connected through the fixed disk (14). One end of the rotating shaft (15) passes through the tooling base block (1) and is coaxially connected to the servo motor (4). The signal wheel (11) is provided with multiple sets of tooth tips (12). The multiple sets of tooth tips (12) are symmetrically distributed in a circular pattern, and tooth gaps (13) are formed between adjacent tooth tips (12).

4. The rotational speed sensor gap detection tool of claim 1, wherein: The sensor mounting block (2) has a mounting screw hole (16) corresponding to the sensor in the center. The sensor mounting block (2) has fixing ears (17) on both sides. The fixing ears (17) are snapped into the corresponding slots on the tooling base block (1). The fixing ears (17) are fixedly connected to the tooling base block (1) by the second bolt (18).

5. A rotational speed sensor gap detection tool as defined in claim 3, wherein: The high-precision rotation speed detection component (5) includes a first pulley (19), a second pulley (20), a perforated belt (21), and a photoelectric through-beam detector (22). The first pulley (19) is coaxially connected to the rotating shaft (15). The second pulley (20) is provided on one side of the first pulley (19). The perforated belt (21) is sleeved on the first pulley (19) and the second pulley (20). The perforated belt (21) has multiple sets of holes. The photoelectric through-beam detector (22) is provided on the perforated belt (21).

6. A rotational speed sensor gap detection tool according to claim 5, wherein: The photoelectric through-beam detector (22) includes a light source and a light signal receiver. The light source is placed below the aperture strip (21), and the light signal receiver is placed above the aperture strip (21) corresponding to the light source.