集成测试系统
By integrating the multi-axis movement and positioning structure of the test system, the problem that existing equipment cannot test various types of frame connectors is solved, and efficient and accurate connector testing is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHENGDU TIANCHUANG PRECISION MOLD
- Filing Date
- 2025-07-21
- Publication Date
- 2026-07-17
AI Technical Summary
Existing connector testing equipment is unable to test multiple connectors on multiple frame models.
The integrated testing system includes a platform, a vision inspection module, and an electrical testing module. Through the multi-axis movement and positioning structure of the platform, vision inspection module, and electrical testing module, it can adapt to different models of frames and connectors to perform dimensional, electrical performance, and mating performance tests.
It enables unified testing of connectors on various frame types, improving the versatility and accuracy of testing and ensuring the accuracy of test data.
Smart Images

Figure CN224517679U_ABST
Abstract
Claims
1. An integrated test system, characterized by: The system includes a platform, a vision inspection module, and an electrical testing module. The platform is configured to move along the X-axis and Z-axis at given distances. The platform has a support surface and a positioning structure located on the support surface. The vision inspection module and the electrical testing module are arranged along the X-axis and are located within the travel range of the platform. The vision inspection module is configured to move along the X-axis, Y-axis, and Z-axis at given distances. The X-axis, Y-axis, and Z-axis are all orthogonal to each other. The electrical testing module includes a moving module and a first driving device for driving the moving module to move along the Y-axis direction by a given distance; the moving module includes a test head for being adapted to the product under test, a first connecting part detachably connected to the test head, a second connecting part connected to the output end of the first driving device, and a force sensor disposed between the first connecting part and the second connecting part.
2. The integrated test system of claim 1, wherein: It also includes a second drive unit and a vision inspection module for detecting the wear of the test head. When the vision inspection module is in the detection mode, the second drive unit is used to drive the vision inspection module to face the test head. When the vision inspection module is in standby mode, the second drive device is used to drive the vision inspection module away from the test head.
3. The integrated test system of claim 2, wherein: The second drive device is connected to a first robotic arm that drives it to move along the X-axis; the output end of the first robotic arm is provided with a pressure block that moves along the Z-axis. A support block that moves along the Z-axis is provided between the electrical testing module and the platform corresponding to the pressure block; when the vision inspection module is in the inspection mode, the first robotic arm is used to drive the second driving device and the vision inspection module to move to the electrical testing module; When the vision inspection module is in standby mode, the first robotic arm drives the pressure block to face the support block; when the electrical testing module is in test mode, the support block and the pressure block move towards each other to clamp the product under test facing the test head.
4. The integrated test system of claim 1, wherein: It also includes a first positioning module; the first positioning module is located between the vision inspection module and the platform, and is configured to move along the Y-axis at a given distance. The first positioning module includes two first positioning blocks that open and close along the X-axis and two second positioning blocks that open and close along the Z-axis; the opposite sides of the two first positioning blocks and the opposite sides of the two second positioning blocks each have a protruding positioning ridge; when the vision inspection module is in test mode, the two first positioning blocks and the two second positioning blocks close together to clamp the product under test facing the vision inspection module.
5. The integrated test system of claim 4, wherein: Two first positioning blocks and one of the second positioning blocks are connected together to a first slide table that drives them to move along the Y-axis; another second positioning block is connected to a second slide table that drives it to move along the Y-axis; the two first positioning blocks are respectively connected to a third slide table that drives the two first positioning blocks to slide towards each other; the second positioning block connected to the first slide table is connected to a fourth slide table that drives it to move along the Z-axis.
6. The integrated test system of claim 1, wherein: It also includes a second positioning module; the second positioning module is located between the electrical testing module and the platform, and is configured to move along the Y-axis at a given distance. The second positioning module includes a third positioning block and a fourth positioning block that open and close along the Z-axis; the fourth positioning block includes two clamping blocks that open and close along the X-axis; at least one of the two clamping blocks has a support block corresponding to the third positioning block; the support block is located between the two clamping blocks; when the electrical testing module is in test mode, the third positioning block, the fourth positioning block, and the two clamping blocks all move towards each other to make the support block abut against the product under test facing the test head and clamp the product under test facing the test head.
7. The integrated test system of claim 6, wherein: The third positioning block is connected to a telescopic cylinder that drives it to move along the Z-axis, and the telescopic cylinder is connected to a second robotic arm that drives it to move along the Y-axis; the fourth positioning block is connected to a third robotic arm that drives it to move along the Y-axis; the output end of the third robotic arm is connected to a fifth slide that drives the fourth positioning block to move along the Z-axis; the output end of the fifth slide is connected to a slide finger cylinder that drives the two clamping blocks to open and close.
8. The integrated test system of claim 1, wherein: The platform is connected to a sixth slide that drives it to move along the Z-axis; the sixth slide is connected to a fourth robotic arm that drives it to move along the X-axis; the vision inspection module is connected to a fifth robotic arm that drives it to move along the Y-axis; the fifth robotic arm is connected to a sixth robotic arm that drives it to move along the X-axis; and the sixth robotic arm is connected to a seventh robotic arm that drives it to move along the X-axis.
9. The integrated test system of claim 1, wherein: The first driving device includes a base and a linear drive module. A first connecting portion and a second connecting portion are both slidably disposed on the base. The output end of the linear drive module is connected to the second connecting portion; and / or, The positioning structure consists of at least two positioning pins extending from the support surface along the Z-axis.
10. The integrated test system of claim 1, wherein: It also includes a first wire frame connected to the first connecting part, and a quick-connect connector seat and a second wire frame both connected to the second connecting part; the first wire frame includes rods arranged along the Z-axis direction; the spacing between any two adjacent rods along the Z-axis direction can be adjusted.