一种漆包线漆膜厚度检测装置
By introducing PLC control and an electric push rod driven flexible marking pen into the enameled wire inspection device, the problem of inaccurate marking in existing devices has been solved, achieving accuracy and reliability of online marking and improving quality control.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Filing Date
- 2025-10-11
- Publication Date
- 2026-07-17
AI Technical Summary
Existing enameled wire inspection devices lack physical marking functions, making it difficult for operators to accurately locate defective sections. Furthermore, the marking mechanism is complex, easily scratches the enamel film, or has a delayed response, making it impossible to reliably mark abnormal enamel film thickness online.
A device was designed that includes a dual-axis laser diameter gauge, a PLC controller, an electric actuator, and a flexible marking pen. The PLC controller automatically triggers the electric actuator to drive the marking pen to make precise physical marks on the enameled wire. The pen can be quickly clamped and unclamped through the guide rod and lead screw structure. The flexible pen tip and anti-slip pad ensure the accuracy and reliability of the marking.
It enables precise physical marking on the enameling line, improves quality control, prevents defective products from flowing into the next process, simplifies marking operations, and improves the equipment's versatility and the repeatability and reliability of marking.
Smart Images
Figure CN224517700U_ABST
Abstract
Claims
1. A device for detecting the thickness of enameled wire coating, characterized in that, The system includes a base plate (1), a dual-axis laser diameter gauge (2), a PLC controller (201), a first mounting block (3), a sliding block (4), a mounting plate (5), a lead screw (6), a guide rod (7), a clamping ring (8), a marking pen (9), a connecting plate (10), a second mounting block (11), and an electric push rod (12). The dual-axis laser diameter gauge (2) is mounted on the top of the base plate (1). The PLC controller (201) is mounted on the top left side of the base plate (1). The first mounting block (3) is mounted on the top right side of the base plate (1). The sliding block (4) is slidably connected to the top of the first mounting block (3). The sliding block (4) is symmetrically fixed on the left and right sides. There is an installation plate (5), and a screw rod (6) is rotatably connected to the right installation plate (5). The bottom end of the screw rod (6) is rotatably engaged with the sliding block (4). A guide rod (7) is installed on the left installation plate (5). A clamping ring (8) is threadedly connected to the screw rod (6). The clamping ring (8) is slidably engaged with the guide rod (7). A marker pen (9) is placed on the top of the sliding block (4). A connecting plate (10) is fixedly connected to the right side of the sliding block (4). A second installation block (11) is installed on the right side of the first installation block (3). An electric push rod (12) is installed inside the second installation block (11). The telescopic end of the electric push rod (12) is fixedly connected to the connecting plate (10).
2. The enameled wire film thickness detection device according to claim 1, wherein It also includes a third mounting block (13), a warning light (14) and a buzzer (15). The third mounting block (13) is symmetrically fixed to the top rear side of the base plate (1). The warning light (14) is symmetrically installed on the top front side of both third mounting blocks (13). The buzzer (15) is installed on the top rear side of both third mounting blocks (13).
3. The enameled wire film thickness detection device according to claim 2, wherein It also includes a connecting rod (16), and the top of the screw (6) is fixedly connected to the connecting rod (16).
4. The enameled wire film thickness detection device according to claim 3, wherein It also includes an anti-slip pad (17), and the inside of the clamping ring (8) is pasted with an anti-slip pad (17).
5. The enameled wire film thickness detection device according to claim 4, wherein The top of the sliding block (4) has a semi-circular pen groove.
6. The enameled wire film thickness detection device according to claim 5, wherein The pen tip of the marker pen (9) is made of a flexible material.