一种直线丝杆测功机

By integrating multiple testing technologies, the linear screw dynamometer solves the problems of insufficient accuracy and low automation of traditional testing methods, realizing multi-parameter, high-precision automated testing of robot screw joints, and improving testing efficiency and intelligence level.

CN224517982UActive Publication Date: 2026-07-17韩非

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
韩非
Filing Date
2025-09-26
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Traditional testing methods are insufficient to meet the multi-parameter, high-precision, and automated testing requirements of robot lead screw joints, and suffer from problems such as large human operation errors, low automation level, and incomplete load simulation.

Method used

Design a linear screw dynamometer that integrates components such as a cast iron frame, coupling, magnetic powder brake, tension loading mechanism, precision microphone, micro-displacement sensor, infrared sensor and infrared thermal imager to achieve high-precision and automated testing of multiple performance indicators.

Benefits of technology

It achieves integrated detection of multiple performance indicators, improves detection efficiency and accuracy, can simulate load changes under complex working conditions, and has failure warning and automatic control functions, thus enhancing the level of intelligence in detection.

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    Figure CN224517982U_ABST
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Abstract

本实用新型涉及一种直线丝杆测功机,其用于检测滚珠丝杆滑台模组,包括:铸铁台架;磁粉制动器,滚珠丝杆滑台模组的模组丝杆通过联轴器与磁粉制动器连接;拉力加载机构,当滚珠丝杆滑台模组的模组丝杆转动时,磁粉制动器施加相反方向的阻力,与拉力加载机构形成对拉;精密传声器,其用于捕捉滚珠丝杆运行时产生的噪声信号;微位移传感器,其用于采集模组丝杆在正反旋转时的轴向位移数据。通过优化结构设计和集成多种先进检测技术,实现对滚珠丝杆多项性能指标的高精度、自动化、一体化检测,解决现有检测技术功能单一、精度不足、自动化程度低等问题,提高检测效率和准确性,满足机器人产业对滚珠丝杆高性能检测的需求。
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Claims

1. A linear ball screw dynamometer for detecting a ball screw sliding table module (9), characterized in that, include: Cast iron test stand (3), during testing the ball screw slide module (9) is located in the internal space of the cast iron test stand (3); The coupling (11) and the magnetic powder brake (12) are connected to the module screw (20) of the ball screw slide module (9) via the coupling (11). The magnetic powder brake (12) is installed in the cast iron frame (3). The tension loading mechanism is located inside the cast iron frame (3). The tension loading mechanism is connected to the main body of the ball screw slide module (9) and is used to apply a horizontal tension to the main body of the ball screw slide module (9). When the module screw (20) of the ball screw slide module (9) rotates, the magnetic powder brake (12) applies resistance in the opposite direction, forming a counter-pull with the tension loading mechanism. A precision microphone (10) is mounted on the main body of the ball screw slide module (9) to capture noise signals generated during the operation of the ball screw. A micro-displacement sensor (19) is mounted on the coupling (11) and is used to collect axial displacement data of the module lead screw (20) during forward and reverse rotation.

2. A linear-screw-rack dynamometer according to claim 1, characterized in that It also includes an infrared sensor (18) located within the cast iron frame (3) for real-time monitoring of local temperature changes, the infrared sensor (18) being positioned close to the ball screw slide module (9).

3. A linear-screw-rack dynamometer according to claim 2, characterized in that It also includes an infrared thermal imager (21) for scanning the temperature field of the entire ball screw and acquiring temperature distribution images, the infrared thermal imager (21) being directly facing the ball screw slide module (9).

4. The linear-screw-rod dynamometer according to claim 1, characterized in that, The tension loading mechanism includes a loading motor (14) and a loading ball screw (8). The loading motor (14) is connected to the loading ball screw (8) to drive the loading ball screw (8) to rotate and move axially.

5. A linear-screw-rack dynamometer according to claim 4, characterized in that One end of the loading ball screw (8) is provided with a first ball bearing (17), and the loading ball screw (8) is rotatably connected to the main body of the ball screw slide module (9) through the first ball bearing (17).

6. A linear-screw-rack dynamometer according to claim 4, wherein The output shaft of the loading motor (14) is equipped with a dynamic torque speed sensor (15).

7. A linear-screw-rod dynamometer according to claim 4, characterized in that, The tension loading mechanism includes a fixedly connected mechanical connection part (5) and an anti-rotation housing (7), and also includes a push-pull force sensor (4). The loading ball screw (8) is fitted with a screw nut (16). The screw nut (16) is integrally provided with a nut flange (6). The screw nut (16) is fixed in the anti-rotation housing (7) through the nut flange (6). The loading ball screw (8) moves through the anti-rotation housing (7). The anti-rotation housing (7) restricts the rotation of the screw nut (16) so that the screw nut (16) only moves in a straight line along the screw axis. The anti-rotation housing (7) is connected to the push-pull force sensor (4) through the mechanical connection part (5). The push-pull force sensor (4) is rotatably connected to the cast iron frame (3) through the second ball bearing (13). The push-pull force sensor (4) is used to monitor the axial force on the lead screw nut (16) during its movement in real time.

8. A linear-screw-rod dynamometer according to any one of claims 1-7, characterized in that, The cast iron test stand (3) is provided with a protective shell (22) so that a closed test space is formed inside the cast iron test stand (3).