高精度张力传感机构

By designing a high-precision tension sensing mechanism to dynamically adjust the tungsten wire tension, the problem of tension fluctuation caused by factors such as wire mesh wear during tungsten wire detection is solved, thereby improving the accuracy of tungsten wire cutting and the stability of the equipment.

CN224517995UActive Publication Date: 2026-07-17WUXI RONG NENG SEMICON MATERIALS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WUXI RONG NENG SEMICON MATERIALS CO LTD
Filing Date
2025-07-28
Publication Date
2026-07-17

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Abstract

本实用新型涉及钨丝张力检测技术领域,且公开了高精度张力传感机构,包括固定架。该高精度张力传感机构,通过检测组件和调节组件的设置,在进行使用时,将钨丝依次缠绕在定轮和移动轮上,在进行检测时,钨丝随着定轮内部的装置进行移动,钨丝移动带动移动轮进行移动,移动轮移动使得移动杆对压力传感器产生挤压,压力传感器将检测的数据传递到控制器上,当检测的数据超过所设最大阈值时,报警灯发出警报,伺服电机进行转动,带动双向丝杆进行转动,双向丝杆转动使得两组定轮进行相对运动,从而可以根据检测的实时张力数据,动态调整切割线网的张力,有效减少因切割过程中各种因素引起的张力波动,从而保证钨丝切割的精准度。
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Claims

1. A high-precision tension sensing mechanism comprising a fixed frame (1), characterized in that: A detection component (2) is fixedly connected to the top surface of the fixed frame (1). An adjustment component (3) is provided inside the fixed frame (1). Two sets of sliders (4) are threadedly connected to the outer side of the adjustment component (3). Fixed wheels (5) are fixedly connected to one side of each set of sliders (4). Limiting components (6) are fixedly connected to the top surface of each set of fixed wheels (5). The detection component (2) includes a controller (201) fixedly connected to the top surface of the mounting frame (1). One end of the controller (201) is electrically connected to a pressure sensor (202) via a power cord, and the other end of the controller (201) is electrically connected to an alarm light (203) via a power cord. The adjustment component (3) includes a bidirectional lead screw (301) disposed inside the fixed frame (1), and a servo motor (302) is fixedly connected to one end of the bidirectional lead screw (301); The top surfaces of both sets of limiting components (6) are fixedly connected to a fixing block (601), and one side of each of the two sets of fixing blocks (601) is fixedly connected to a connecting spring (602). The inside of each of the two sets of connecting springs (602) is fitted with a plug rod (603). The outside of each of the two sets of plug rods (603) is inserted and connected to a limiting plate (604). The outside of each of the two sets of limiting plates (604) is rotatably connected to a positioning block (605).

2. The high-precision tension sensing mechanism according to claim 1, characterized in that: The fixing frame (1) has a sliding groove inside, and the bidirectional lead screw (301) is set inside the sliding groove.

3. The high-precision tension sensing mechanism according to claim 1, wherein: Both sets of sliders (4) are threaded to the outside of the bidirectional lead screw (301), and a limit block (7) is fixedly connected to the outer surface of the bidirectional lead screw (301).

4. The high-precision tension sensing mechanism according to claim 1, characterized in that: A motor housing (8) is fixedly connected to one side of the mounting bracket (1), and the servo motor (302) is fixedly connected inside the motor housing (8).

5. The high-precision tension sensing mechanism according to claim 1, wherein: The bottom surface of the fixed frame (1) is fixedly connected to a support rod (9), and one end of the support rod (9) is fixedly connected to a mounting plate (10).

6. The high-precision tension sensing mechanism according to claim 5, wherein: The support rod (9) is internally slidably connected to a movable rod (11), and a movable wheel (12) is fixedly connected to one side of the movable rod (11).

7. The high-precision tension sensing mechanism according to claim 6, characterized in that: The mounting plate (10) is internally threaded with a rotary valve (13), and one end of the rotary valve (13) is rotatably connected to a pressing plate (14).