一种汽车空调控制面板测试台

By designing a test bench for automotive air conditioning control panels, and using a vibration motor and clamping structure to simulate vehicle driving vibrations, the problem of functional failure of air conditioning control panels in complex environments was solved, achieving efficient quality testing and stability verification.

CN224518167UActive Publication Date: 2026-07-17FUYANG ELECTRONIC HZZ YITAIKE AUTOMOBILE ELECTRIC APPLIANCE CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FUYANG ELECTRONIC HZZ YITAIKE AUTOMOBILE ELECTRIC APPLIANCE CO LTD
Filing Date
2025-10-13
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Automotive air conditioning control panels are prone to malfunction in complex vibration environments due to loose wiring harnesses, micro-cracks in solder joints, and detachment of clips. Existing testing equipment cannot effectively simulate the vibration conditions during vehicle operation, resulting in discrepancies between laboratory test results and actual usage.

Method used

A test bench for automotive air conditioning control panels was designed. It simulates the vibration of a vehicle during driving by using components such as a vibration motor, eccentric journal, connecting rod, and vibration slider. Combined with a clamping structure and vibration sensors, it monitors and adjusts in real time to ensure the stability of the panel under high-frequency impact.

Benefits of technology

Effectively identify potential defects inside the panel, avoid functional failure after installation, improve product quality, reduce after-sales noise complaints, and enhance brand reputation.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224518167U_ABST
    Figure CN224518167U_ABST
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Abstract

本实用新型涉及空调控制面板加工技术领域,公开了一种汽车空调控制面板测试台,包括底座,底座的上端固定安装有两个固定板一,两个固定板一相对侧端转动安装有偏心轴颈,偏心轴颈的突出部分连接有连杆一,连杆一的上端转动安装有圆杆一,圆杆一的两端固定安装有振动滑块,圆杆一的外表面套设有限位套筒,限位套筒的上端固定安装有测试台,测试台的上端设有夹紧结构,底座的上端固定安装有振动电机,振动电机的输出端固定安装在偏心轴颈的一端,技术效果是复现车辆行驶中的路面颠簸、发动机震颤等动态载荷,有效检测面板内部线束接头松动、焊点微裂纹、卡扣脱落等隐性缺陷。
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Claims

1. A test bench for automotive air conditioning control panels, comprising a base (1), characterized in that: Two fixing plates (2) are fixedly installed on the upper end of the base (1). An eccentric journal (4) is rotatably installed on the opposite side of the two fixing plates (2). A connecting rod (5) is connected to the protruding part of the eccentric journal (4). A round rod (8) is rotatably installed on the upper end of the connecting rod (5). Vibration sliders (7) are fixedly installed on both ends of the round rod (8). A limiting sleeve (6) is sleeved on the outer surface of the round rod (8). A test platform (14) is fixedly installed on the upper end of the limiting sleeve (6). A clamp is provided on the upper end of the test platform (14). The base (1) is fixedly mounted with a vibration motor (3) at the upper end of the base (1). The output end of the vibration motor (3) is fixedly mounted at one end of the eccentric journal (4). Multiple telescopic columns (10) are fixedly mounted at the upper end of the base (1). The upper ends of the multiple telescopic columns (10) are fixedly mounted at the bottom end of the test bench (14). Vibration springs (11) are sleeved on the outer surface of the telescopic columns (10). The two ends of the vibration springs (11) are fixedly mounted at the upper end of the base (1) and the bottom end of the test bench (14), respectively.

2. The test bench for the control panel of the air conditioner of the vehicle according to claim 1, characterized in that: A vibration sensor (13) is fixedly installed on the side of the test bench (14), and a human-machine interface (12) is fixedly installed on the upper end of the base (1). The human-machine interface (12) and the vibration sensor (13) are electrically connected, and the human-machine interface (12) is electrically connected to the vibration motor (3).

3. The test bench for the control panel of an air conditioner of an automobile according to claim 1, characterized in that: The clamping structure (9) includes two fixing plates (91), which are fixedly installed on the upper end of the test platform (14). Two round rods (92) are fixedly installed on opposite sides of the two clamping structures (9). Two panel clamping plates (95) are slidably connected to the outer surface of the round rods (92). A rotating plate (910) is connected to the round rods (92) through a support structure. A clamping spring (99) is fixedly connected between each panel clamping plate (95) and the support structure. The clamping spring (99) is sleeved on the outer surface of the round rods (92). T-shaped shafts (96) are fixedly installed on the side ends of the rotating plate (910) and the panel clamping plates (95). Each pair of T-shaped shafts (96) is connected by a connecting rod (97).

4. The test bench for a control panel of an air conditioner of an automobile according to claim 3, characterized in that: The support structure includes a fixed sleeve (93), which is fixedly installed on the outer surface of the second round rod (92). A third round rod (94) is fixedly installed on the outer surface of the fixed sleeve (93). A rotating plate (910) is rotatably installed on the outer surface of the third round rod (94). The two ends of the clamping spring (99) are fixedly installed on the opposite sides of the fixed sleeve (93) and the panel clamping plate (95).

5. The test bench for a control panel of an air conditioner of an automobile according to claim 3, characterized in that: The two panel clamping plates (95) are provided with grooves (98) on opposite sides, and the longitudinal section of the grooves (98) is U-shaped.

6. The test bench for a control panel of an air conditioner of an automobile according to claim 5, wherein: Protective pads (15) are fixedly installed at the upper and lower ends of the groove (98), and the protective pads (15) are made of sponge material.