一种飞灰密闭取样系统

By designing a closed-loop fly ash sampling system, the problems of environmental pollution, blockage, and insufficient sample representativeness in fly ash sampling were solved. The system achieves full-loop and accurate fly ash sampling, ensuring operational safety and testing reliability.

CN224518258UActive Publication Date: 2026-07-17云南水富云天化有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
云南水富云天化有限公司
Filing Date
2025-08-07
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing fly ash sampling equipment suffers from environmental pollution, pipeline blockage, insufficient sample representativeness, and difficulty in determining sampling success, which affects the accuracy of testing and environmental control.

Method used

A closed-loop fly ash sampling system was designed. By connecting the fly ash conveying pipeline, sampling pipeline, venting pipeline and nitrogen purging pipeline, a closed structure is formed. Nitrogen purging and cleaning pipelines are used to remove blockages, and the sampling status is determined by the pressure gauge.

Benefits of technology

It achieves a completely closed-loop process for fly ash sampling, avoiding environmental pollution and safety hazards, solving the problem of pipeline blockage, ensuring sample representativeness and sampling accuracy, and is easy to operate.

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Abstract

本实用新型属于混凝土搅拌技术领域,具体公开了一种飞灰密闭取样系统,包括通过飞灰输送管线连接的飞灰收集器与飞灰仓,飞灰输送管线通过取样管线连接取样器,取样器上通过放空管线连接至放空系统;取样管线上依次设置第一截止阀、第二截止阀、第一止回阀,第一截止阀与第二截止阀之间的管路上连接有氮气吹扫管线,氮气吹扫管线上自进气端依次设置第三截止阀、第二止回阀;放空管线上设置压力表与第三止回阀。形成完整密闭结构,有效避免了飞灰外泄造成的环境污染和安全隐患;氮气可对管路进行有效吹扫,能有效解决飞灰堆积导致的管路堵塞问题,清除陈旧样品的堆积,提升样品代表性以保证分析结果准确。同时压力表能直观反映取样状态。
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Claims

1. A fly ash closed sampling system comprising a fly ash collector (1) and a fly ash bin (2) connected by a fly ash transfer line (L1), characterized in that, The fly ash conveying pipeline (L1) is connected to the sampler (6) via the sampling pipeline (L2), and the sampler (6) is connected to the venting system (14) via the venting pipeline (L4). The sampling pipeline (L2) is sequentially equipped with a first shut-off valve (3), a second shut-off valve (4), and a first check valve (5). A nitrogen purging pipeline (L3) is connected between the first shut-off valve (3) and the second shut-off valve (4). A third shut-off valve (7) and a second check valve (10) are sequentially installed on the nitrogen purging pipeline (L3) from the inlet end. A pressure gauge (12) and a third check valve (13) are installed on the vent line (L4).

2. The fly ash closed sampling system of claim 1, wherein, The sampling line (L2) is threaded to the sampler (6) at its end, and the sampler (6) is threaded to the vent line (L4) via a threaded snap-fit ​​sleeve.

3. The fly ash closed sampling system of claim 2, wherein, The sampler (6) includes a metal outer liner and a porous metal inner liner, with an ash discharge port at the bottom of the metal outer liner.

4. The fly ash closed sampling system of claim 1, wherein, The sampling line (L2) is connected to a cleaning line (L5) after the first check valve (5). The cleaning line (L5) is equipped with a fourth check valve (15) and a flushing line (L6) and a drying line (L7) are connected in parallel at the input end. The flushing line (L6) is equipped with a fourth shut-off valve (16) and the drying line (L7) is equipped with a fifth shut-off valve (17).

5. The fly ash closed sampling system of claim 1, wherein, The nitrogen purging line (L3) is also equipped with a filter (8) and a flow meter (9).

6. The fly ash closed sampling system of claim 1, wherein, The sampling line (L2) has a diameter of 30mm to 35mm, and the nitrogen purging line (L3), venting line (L4), and cleaning line (L5) have a diameter of 8mm to 12mm.