A testing device for detecting floats

Abstract

This utility model provides a testing device for detecting floats, comprising: a base; an imprinting component disposed on the top of the base, the imprinting component including a first telescopic cylinder, a mounting component fixedly installed on the moving end of the first telescopic cylinder, and an imprinting component disposed on the inner side of the mounting component; and a detection component disposed on the top of the base. This utility model provides a testing device for detecting floats, through the coordinated structure of the imprinting component, lifting component, detection component, and detection sensor, which automates the float detection and qualification marking operations during use. The detection sensor can quickly identify the placement of the float, triggering subsequent detection and imprinting actions without manual intervention. This not only improves detection efficiency but also ensures the accuracy of the detection results, avoids subjective errors in manual detection, and effectively improves product quality.

Description

Technical Field

[0001] This utility model relates to the field of float production and testing technology, and in particular to a testing device for testing floats. Background Technology

[0002] In the field of float manufacturing, quality inspection of floats is a crucial step in ensuring their proper use. Floats are commonly used in various scenarios such as liquid level control and water flow monitoring, and their structural integrity and the accuracy of component assembly directly affect their performance and safety.

[0003] However, the current industry relies heavily on manual visual inspection for the detection of floats. This traditional method has many obvious drawbacks. On the one hand, manual inspection is inefficient and cannot meet the testing needs of large-scale production, which seriously restricts the production progress. On the other hand, the accuracy of manual inspection is affected by various factors such as the experience, sense of responsibility, and fatigue of the inspectors, which can easily lead to missed or false detections.

[0004] Therefore, it is necessary to provide a testing device for detecting floats to solve the above-mentioned technical problems. Utility Model Content

[0005] This invention provides a testing device for detecting floats, which solves the problems of low efficiency and poor accuracy in traditional manual float testing.

[0006] To solve the above-mentioned technical problems, this utility model provides a testing device for detecting floats, including a base;

[0007] An engraving assembly is disposed on the top of the base. The engraving assembly includes a first telescopic cylinder, a mounting component is fixedly installed on the moving end of the first telescopic cylinder, and an engraving component is provided on the inner side of the mounting component.

[0008] The detection component is disposed on the top of the base. The detection component includes a mounting base, with springs fixedly installed at both ends of the bottom of the mounting base. A fixing base is fixedly installed at the bottom of the springs, and a detection head is fixedly installed at the bottom of the fixing base.

[0009] Two detection sensors are respectively fixedly installed on both sides of the mounting base;

[0010] A lifting assembly is disposed on the top of the base and is used to move the detection assembly up and down.

[0011] Preferably, a first mounting bracket is fixedly installed on the back of the first telescopic cylinder, and the bottom of the first mounting bracket is fixedly installed on the top of the base.

[0012] Preferably, the lifting assembly includes a second telescopic cylinder, the movable end of the second telescopic cylinder is fixedly mounted with a movable seat, and the back of the mounting seat is fixedly mounted on the front of the movable seat.

[0013] Preferably, a second mounting bracket is fixedly installed on the back of the second telescopic cylinder, and the bottom of the second mounting bracket is fixedly installed on the top of the base.

[0014] Preferably, a slide rail is fixedly mounted on the front of the mounting base, and the fixed base is slidably connected to the outer side of the slide rail.

[0015] Preferably, the imprinting component includes a fixing rod disposed on the inner side of the mounting component. A sliding cavity is formed at the bottom of the fixing rod, and a spring is fixedly installed on the inner side of the sliding cavity. A moving rod is fixedly installed at the bottom of the spring, and an imprinting head is fixedly installed at the bottom of the moving rod.

[0016] Preferably, the movable rod has sliding grooves on both sides, and a slider is slidably connected to the inner side of the sliding groove. The slider is fixedly installed on the inner side of the sliding cavity.

[0017] Compared with related technologies, the testing device for detecting floats provided by this utility model has the following advantages:

[0018] Beneficial effects:

[0019] This utility model provides a testing device for detecting floats. Through the cooperation of structures such as an imprinting component, a lifting component, a detection component, and a detection sensor, the device automates the float detection and qualification marking process. The detection sensor can quickly identify the placement of the float and trigger subsequent detection and imprinting actions without manual intervention. This not only improves detection efficiency but also ensures the accuracy of the detection results, avoids subjective errors in manual detection, and effectively improves product quality. Attached Figure Description

[0020] Figure 1 A schematic diagram of the structure of a first embodiment of a testing device for detecting floats provided by this utility model;

[0021] Figure 2 for Figure 1 The diagram shows another perspective of the structure;

[0022] Figure 3 A schematic diagram of the structure of a second embodiment of a testing device for detecting floats provided by this utility model;

[0023] Figure 4 for Figure 3 The diagram shows a partial cross-sectional structure of the printed part.

[0024] The following are the labeling elements in the diagram: 1. Base; 2. First mounting bracket; 3. Imprinting assembly; 31. First telescopic cylinder; 32. Mounting component; 33. Imprinting component; 4. Second mounting bracket; 5. Lifting assembly; 51. Second telescopic cylinder; 52. Moving seat; 6. Detection assembly; 61. Mounting seat; 62. Spring; 63. Fixed seat; 64. Detection head; 65. Slide rail; 7. Detection sensor; 331. Fixed rod; 332. Slide cavity; 333. Spring; 334. Moving rod; 335. Slider; 336. Slide groove; 337. Imprinting head. Detailed Implementation

[0025] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0026] First Embodiment

[0027] Please refer to the following: Figure 1 , Figure 2 ,in, Figure 1 A schematic diagram of the structure of a first embodiment of a testing device for detecting floats provided by this utility model; Figure 2 for Figure 1 The diagram shows another structural view. A testing device for detecting a float includes: a base 1;

[0028] The imprinting component 3 is disposed on the top of the base 1. The imprinting component 3 includes a first telescopic cylinder 31. An mounting part 32 is fixedly installed on the moving end of the first telescopic cylinder 31. An imprinting part 33 is provided on the inner side of the mounting part 32.

[0029] The detection component 6 is disposed on the top of the base 1. The detection component 6 includes a mounting base 61. Springs 62 are fixedly installed at both ends of the bottom of the mounting base 61. A fixing base 63 is fixedly installed at the bottom of the springs 62. A detection head 64 is fixedly installed at the bottom of the fixing base 63.

[0030] Two detection sensors 7 are respectively fixedly installed on both sides of the mounting base 61;

[0031] The lifting component 5 is disposed on the top of the base 1 and is used to drive the detection component 6 to move up and down.

[0032] The first telescopic cylinder 31 can drive the mounting part 32 and the marking part 33 to move up and down. The mounting part 32 is made of rigid material and is used to fix the marking part 33 to ensure that the marking part 33 is stable in position during movement. The marking part 33 can be equipped with different marking templates (such as qualified marks, production date codes, etc.) according to actual needs. When the float ball passes the test, the marking part 33 contacts the surface of the float ball under the drive of the first telescopic cylinder 31 to complete the marking operation.

[0033] The springs 62 installed at both ends of the bottom of the mounting base 61 have an elastic buffering function. When the detection head 64 contacts the float, the springs 62 can adapt to the actual height and shape of the float to avoid the detection head 64 causing hard compression damage to the float. The fixing base 63 is used to fix the detection head 64 to ensure that the detection position of the detection head 64 is accurate. The detection head 64 integrates high-precision detection elements (such as pressure sensors) and can determine whether the accessories are installed correctly by contacting the float.

[0034] A first mounting bracket 2 is fixedly installed on the back of the first telescopic cylinder 31, and the bottom of the first mounting bracket 2 is fixedly installed on the top of the base 1.

[0035] By setting the first mounting bracket 2, the first telescopic cylinder 31 can be stably installed on the top of the base 1.

[0036] The lifting assembly 5 includes a second telescopic cylinder 51, and a movable seat 52 is fixedly installed on the moving end of the second telescopic cylinder 51. The back of the mounting seat 61 is fixedly installed on the front of the movable seat 52.

[0037] A second mounting bracket 4 is fixedly installed on the back of the second telescopic cylinder 51, and the bottom of the second mounting bracket 4 is fixedly installed on the top of the base 1.

[0038] The mounting base 61 is fixedly mounted on the front side of the slide rail 65, and the fixed base 63 is slidably connected to the outer side of the slide rail 65.

[0039] The fixed base 63 is slidably connected to the outer side of the slide rail 65, which increases the stability of the slide rail 65 when it slides up and down during use.

[0040] The working principle of the testing device for detecting floats provided by this utility model is as follows:

[0041] During use, the detection float is placed on top of the base 1. When the detection sensor 7 detects an object, it controls the extension of the second telescopic cylinder 51, causing the bottom of the detection head 64 to abut against the top of the component on the detection float. At this time, the detection head 64 retracts, compressing the sensor at the top of the detection head 64, indicating that the assembly of this component of the float meets the requirements. If the detection head 64 does not retract or the retraction amount does not reach the preset value, it indicates that the assembly of the float component is unqualified. Afterwards, for floats that pass the test, the first telescopic cylinder 31 extends, causing the mounting part 32 and the imprinting part 33 to move downward, so that the imprinting part 33 presses against the top of the product, thereby imprinting a mark on the top of the product to distinguish between qualified and unqualified products.

[0042] Compared with related technologies, the testing device for detecting floats provided by this utility model has the following advantages:

[0043] Beneficial effects:

[0044] By cooperating with each other, the imprinting component 3, lifting component 5, detection component 6, and detection sensor 7 achieve automated operation of float detection and qualification marking during use. The detection sensor 7 can quickly identify the placement of the float and trigger subsequent detection and imprinting actions without manual intervention. This not only improves detection efficiency but also ensures the accuracy of detection results, avoids subjective errors in manual detection, and effectively improves product quality.

[0045] Second Embodiment

[0046] Please refer to the following: Figure 3 and Figure 4 Based on the testing device for detecting floats provided in the first embodiment of this application, the second embodiment of this application proposes another testing device for detecting floats. The second embodiment is merely a preferred embodiment of the first embodiment, and the implementation of the second embodiment will not affect the separate implementation of the first embodiment.

[0047] Specifically, the second embodiment of this application provides a different testing device for detecting floats, wherein the imprinting component 33 includes a fixing rod 331, the fixing rod 331 is disposed on the inner side of the mounting component 32, the bottom of the fixing rod 331 is provided with a sliding cavity 332, a spring 333 is fixedly installed on the inner side of the sliding cavity 332, a moving rod 334 is fixedly installed on the bottom of the spring 333, and an imprinting head 337 is fixedly installed on the bottom of the moving rod 334.

[0048] The movable rod 334 has sliding grooves 336 on both sides, and a slider 335 is slidably connected to the inner side of the sliding groove 336. The slider 335 is fixedly installed on the inner side of the sliding cavity 332.

[0049] The bottom of the printing head 337 has a preset marking pattern and an ink reservoir. When the printing head 337 is pressed onto the top of the product, the marking pattern can be printed onto the product.

[0050] The working principle of the testing device for detecting floats provided by this utility model is as follows:

[0051] When the imprinting part 33 is working, the first telescopic cylinder 31 drives the mounting part 32 and the fixing rod 331 to move downward. When the imprinting head 337 contacts the top of the float, the moving rod 334 is subjected to upward pressure and slides upward in the sliding cavity 332, while compressing the spring 333. The elastic force of the spring 333 reacts to the moving rod 334, so that the imprinting head 337 can apply appropriate pressure to the float to complete the imprinting. During the up and down movement of the moving rod 334, the slider 335 slides in the sliding groove 336, which restricts the movement direction of the moving rod 334 and prevents it from deviating.

[0052] Compared with related technologies, the testing device for detecting floats provided by this utility model has the following advantages:

[0053] Beneficial effects:

[0054] By incorporating a spring 333 in the imprinting part 33, the imprinting head 337 is made to have a buffering capacity when it comes into contact with the float, thus preventing damage to the float due to excessive imprinting pressure and protecting the integrity of the product.

[0055] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A testing device for detecting floats, characterized in that, include: Base; An engraving assembly is disposed on the top of the base. The engraving assembly includes a first telescopic cylinder, a mounting component is fixedly installed on the moving end of the first telescopic cylinder, and an engraving component is provided on the inner side of the mounting component. The detection component is disposed on the top of the base. The detection component includes a mounting base, with springs fixedly installed at both ends of the bottom of the mounting base. A fixing base is fixedly installed at the bottom of the springs, and a detection head is fixedly installed at the bottom of the fixing base. Two detection sensors are respectively fixedly installed on both sides of the mounting base; A lifting assembly is disposed on the top of the base and is used to move the detection assembly up and down.

2. The testing device for detecting floats according to claim 1, characterized in that, A first mounting bracket is fixedly installed on the back of the first telescopic cylinder, and the bottom of the first mounting bracket is fixedly installed on the top of the base.

3. The testing device for detecting floats according to claim 1, characterized in that, The lifting assembly includes a second telescopic cylinder, and a movable seat is fixedly installed on the moving end of the second telescopic cylinder. The back of the mounting seat is fixedly installed on the front of the movable seat.

4. The testing device for detecting floats according to claim 3, characterized in that, A second mounting bracket is fixedly installed on the back of the second telescopic cylinder, and the bottom of the second mounting bracket is fixedly installed on the top of the base.

5. The testing device for detecting floats according to claim 1, characterized in that, A slide rail is fixedly mounted on the front of the mounting base, and the fixed base is slidably connected to the outer side of the slide rail.

6. The testing device for detecting floats according to claim 1, characterized in that, The imprinting component includes a fixing rod disposed on the inner side of the mounting component. A sliding cavity is formed at the bottom of the fixing rod. A spring is fixedly installed on the inner side of the sliding cavity. A moving rod is fixedly installed at the bottom of the spring. An imprinting head is fixedly installed at the bottom of the moving rod.

7. The testing device for detecting floats according to claim 6, characterized in that, The movable rod has sliding grooves on both sides, and a slider is slidably connected to the inner side of the sliding groove. The slider is fixedly installed on the inner side of the sliding cavity.

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