A transfer film defect detection device
By introducing a cleaning roller and a dust collection mechanism into the transfer film defect detection equipment, the problem of impurities on the transfer film surface affecting the detection was solved, achieving efficient dust removal and high-accuracy detection results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU TAIBANG NEW MATERIALS TECHNOLOGY CO LTD
- Filing Date
- 2025-07-30
- Publication Date
- 2026-07-17
AI Technical Summary
Existing transfer film defect detection equipment lacks dust removal treatment on the transfer film surface during use, resulting in dust and lint affecting the accuracy of the detection results.
A defect detection device for transfer films was designed, comprising a cleaning roller and a dust collection mechanism. The cleaning roller is driven by a drive motor to clean dust and lint from the surface of the transfer film, and the impurities are sucked away by a dust collection hood and a dust collection device. Static electricity is removed by combining a static elimination rod, which is suitable for films of different thicknesses.
This improves the accuracy of defect detection in transfer films, prevents impurities from re-spreading, enhances the applicability of the device, and ensures the reliability of the test results.
Smart Images

Figure CN224518605U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of membrane testing technology, specifically a transfer membrane defect detection device. Background Technology
[0002] Transfer film is an intermediate carrier that exists on a transfer paper or plastic base, carrying the printed or printed pattern. It is a layer of chemically elastic film used for transferring the image onto the printed object. Transfer film is widely used in advertising, decoration, and other applications.
[0003] During the production of transfer films, defect detection is typically required to ensure quality before packaging and shipment. This necessitates the use of transfer film defect detection equipment. Currently, existing transfer film defect detection equipment has the following shortcomings: it lacks dust removal treatment for the transfer film surface. During production, dust, lint, and other impurities easily adhere to the surface of the transfer film, affecting the detection results and accuracy. To address these issues, we propose a new transfer film defect detection device. Utility Model Content
[0004] The purpose of this invention is to provide a transfer film defect detection device to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a transfer film defect detection device, comprising:
[0006] A testing platform is provided, with a light detector installed in the middle. A mounting plate is fixedly installed on the top wall near the rear end of the testing platform. Two first guide rollers and two second guide rollers are rotatably mounted on the mounting plate. A dust removal mechanism is provided on one side of one of the second guide rollers. The dust removal mechanism includes two cleaning rollers. A through groove is provided on the mounting plate, and an adjustment seat is provided in the through groove. One cleaning roller is rotatably mounted on the mounting plate below the through groove via a rotating shaft, and the other cleaning roller is rotatably mounted on the adjustment seat via a rotating shaft. Two drive motors are provided on the rear side of the mounting plate. One drive motor is fixedly mounted on the mounting plate, and the other drive motor is fixedly mounted on the adjustment seat. The output ends of the two drive motors are respectively connected to the rotating shafts of the two cleaning rollers.
[0007] Preferably, the front side of the mounting plate is provided with two dust suction hoods, which are respectively located on the upper and lower sides of the two cleaning rollers. One dust suction hood is fixedly installed on the front side wall of the mounting plate, and the other dust suction hood is fixedly installed on the front side wall of the adjusting seat. A dust suction pipe is fixedly installed on the dust suction hood, and both dust suction pipes are connected to an external dust collection device through conduits.
[0008] Preferably, the through groove has two fixed rods welded to it, the adjusting seat is slidably connected to the fixed rods through the through hole, a connecting seat is fixedly welded to the rear side wall of the adjusting seat, a mounting seat is fixedly welded to the rear side wall of the mounting plate, an electric telescopic rod is fixedly installed on the mounting seat, and the connecting seat is fixedly installed at the top of the electric telescopic rod.
[0009] Preferably, an antistatic rod is mounted on the mounting plate.
[0010] Compared with the prior art, the beneficial effects of this utility model are:
[0011] 1. In use, before testing, the transfer film can be cleaned by two cleaning rollers driven by two drive motors. This removes dust, lint and other impurities adhering to the surface of the transfer film, thus avoiding the influence of dust, lint and other impurities on the test results and greatly improving the accuracy of defect detection of the transfer film. The dust suction hood can generate negative pressure suction through the dust suction pipe and external dust suction equipment to suck in the dust, lint and other impurities cleaned by the cleaning rollers, thus preventing the dust, lint and other impurities from being dispersed and adhering to the transfer film again.
[0012] 2. The electric telescopic rod provided in this utility model can drive the adjusting seat to rise and fall in the through groove, thereby adjusting the distance between the two cleaning rollers, which facilitates dust removal treatment of transfer films of different thicknesses and improves the applicability of the device. Attached Figure Description
[0013] Figure 1 This is a three-dimensional structural diagram of a transfer film defect detection device proposed in this utility model;
[0014] Figure 2 This is a rear-view three-dimensional structural diagram of the transfer film defect detection device proposed in this utility model;
[0015] Figure 3 This is a front view of the overall structure of a transfer film defect detection device proposed in this utility model;
[0016] Figure 4 This is a three-dimensional structural diagram of the connection between the adjusting seat and the cleaning roller in a transfer film defect detection device proposed in this utility model.
[0017] In the diagram: 1. Detection platform; 2. Light detector; 3. Mounting plate; 4. First guide roller; 5. Second guide roller; 6. Cleaning roller; 7. Dust hood; 8. Dust suction pipe; 9. Through groove; 10. Adjustment seat; 11. Drive motor; 12. Fixing rod; 13. Connecting seat; 14. Mounting seat; 15. Electric telescopic rod; 16. Static eliminator rod. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Please see Figure 1-4 This utility model provides a technical solution: a transfer film defect detection device, comprising:
[0020] A detection platform 1 is provided. A light detector 2 is installed in the middle of the detection platform 1. The light detector 2 is an existing detection technology and will not be described in detail. A mounting plate 3 is fixedly installed on the top wall of the detection platform 1 near the rear end. Two first guide rollers 4 and two second guide rollers 5 are rotatably installed on the mounting plate 3. A dust removal mechanism is provided on one side of one of the second guide rollers 5. The dust removal mechanism includes two cleaning rollers 6. A through groove 9 is opened on the mounting plate 3. An adjustment seat 10 is provided in the through groove 9. One cleaning roller 6 is rotatably installed on the mounting plate 3 at a position below the through groove 9 via a rotating shaft. The other cleaning roller 6 is rotatably installed on the adjustment seat 10 via a rotating shaft. Two drive motors 11 are provided on the rear side of the mounting plate 3. One drive motor 11 is fixedly installed on the mounting plate 3. The other drive motor 11 is fixedly installed on the adjustment seat 10. The output ends of the two drive motors 11 are respectively connected to the rotating shafts of the two cleaning rollers 6.
[0021] Two dust suction hoods 7 are provided on the front side of the mounting plate 3. The two dust suction hoods 7 are respectively located on the upper and lower sides of the two cleaning rollers 6. One dust suction hood 7 is fixedly installed on the front side wall of the mounting plate 3, and the other dust suction hood 7 is fixedly installed on the front side wall of the adjusting seat 10. A dust suction pipe 8 is fixedly installed on the dust suction hood 7. Both dust suction pipes 8 are connected to an external dust suction device through conduits. The dust suction hood 7 can generate negative pressure suction through the dust suction pipe 8 and the external dust suction device to suck in the dust, lint and other impurities cleaned by the cleaning rollers 6, so as to prevent the dust, lint and other impurities from being dispersed and adhering to the transfer film again.
[0022] Two fixed rods 12 are fixedly welded to the through groove 9. The adjusting seat 10 is slidably connected to the fixed rods 12 through the through holes. A connecting seat 13 is fixedly welded to the rear side wall of the adjusting seat 10. An mounting seat 14 is fixedly welded to the rear side wall of the mounting plate 3. An electric telescopic rod 15 is fixedly installed on the mounting seat 14. The connecting seat 13 is fixedly installed at the top of the electric telescopic rod 15. The electric telescopic rod 15 can drive the adjusting seat 10 to rise and fall in the through groove 9, thereby adjusting the distance between the two cleaning rollers 6, which is convenient for dust removal of transfer films of different thicknesses and improves the applicability of the device.
[0023] The mounting plate 3 is equipped with an electrostatic eliminator 16, which facilitates the removal of static electricity from the transfer film.
[0024] Working principle: In use, the transfer film is conveyed on the first guide roller 4 and the second guide roller 5 by an external traction device. During the conveying process, the transfer film is inspected for defects by a light detector 2. Before inspection, the two sides of the transfer film are cleaned by two cleaning rollers 6 driven by two drive motors 11 to remove dust, lint and other impurities attached to the surface of the transfer film. This avoids the dust, lint and other impurities attached to the surface of the transfer film from affecting the inspection results, and greatly improves the accuracy of defect detection of the transfer film. The dust suction hood 7 can generate negative pressure suction through the dust suction pipe 8 and the external dust suction device to suck in the dust, lint and other impurities cleaned by the cleaning rollers 6, and prevent the dust, lint and other impurities from being dispersed and attached to the transfer film again.
[0025] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A transfer film defect detection apparatus, characterized by, include: A testing platform (1) is provided, with a light detector (2) installed in the middle of the testing platform (1). A mounting plate (3) is fixedly installed on the top wall near the rear end of the testing platform (1). Two first guide rollers (4) are rotatably mounted on the mounting plate (3), and two second guide rollers (5) are rotatably mounted on the mounting plate (3). A dust removal mechanism is provided on one side of one of the second guide rollers (5), and the dust removal mechanism includes two cleaning rollers (6). A through groove (9) is provided on the mounting plate (3), and an adjustment seat (10) is provided in the through groove (9). One of the cleaning rollers (6) is rotatably mounted on the mounting plate (3) below the through groove (9) via a rotating shaft, and the other cleaning roller (6) is rotatably mounted on the adjusting seat (10) via a rotating shaft. Two drive motors (11) are provided on the rear side of the mounting plate (3). One drive motor (11) is fixedly mounted on the mounting plate (3), and the other drive motor (11) is fixedly mounted on the adjusting seat (10). The output ends of the two drive motors (11) are respectively connected to the rotating shafts of the two cleaning rollers (6).
2. The transfer film defect detection apparatus of claim 1, wherein: Two dust hoods (7) are provided on the front side of the mounting plate (3). The two dust hoods (7) are respectively located on the upper and lower sides of the two cleaning rollers (6). One dust hood (7) is fixedly installed on the front side wall of the mounting plate (3), and the other dust hood (7) is fixedly installed on the front side wall of the adjusting seat (10). A dust suction pipe (8) is fixedly installed on the dust hood (7). Both dust suction pipes (8) are connected to the external dust collection equipment through conduits.
3. The transfer film defect detection apparatus of claim 1, wherein: The through groove (9) has two fixed rods (12) fixedly welded on it. The adjusting seat (10) is slidably connected to the fixed rods (12) through the through hole. A connecting seat (13) is fixedly welded to the rear side wall of the adjusting seat (10). A mounting seat (14) is fixedly welded to the rear side wall of the mounting plate (3). An electric telescopic rod (15) is fixedly installed on the mounting seat (14). The connecting seat (13) is fixedly installed at the top of the electric telescopic rod (15).
4. The transfer film defect detection apparatus of claim 1, wherein: An antistatic rod (16) is installed on the mounting plate (3).