一种相控阵超声焊缝检测装置

By introducing telescopic components and a meshing mechanism between the drive gear and the driven gear in the phased array ultrasonic weld inspection device, the height and angle of the probe can be adjusted, solving the problem of not being able to align the weld in the existing technology, realizing all-round inspection, and improving the accuracy and efficiency of the inspection.

CN224518650UActive Publication Date: 2026-07-17XINJIANG XINZHENG INSPECTION & TESTING TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
XINJIANG XINZHENG INSPECTION & TESTING TECH CO LTD
Filing Date
2025-03-06
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing phased array ultrasonic weld inspection devices cannot adjust the tilt angle of the phased array ultrasonic detector, resulting in ineffective alignment of the weld and affecting the comprehensiveness and accuracy of the inspection, especially when dealing with circumferential welds, where there are blind spots in the inspection.

Method used

The height and tilt angle of the ultrasonic testing probe can be precisely adjusted through the meshing mechanism of the telescopic component and the drive gear and driven gear, and 360° rotation of the drive gear enables all-round detection.

Benefits of technology

It improves the accuracy and adaptability of weld inspection, avoids blind spots, reduces the complexity and time cost of manual operation, and improves inspection efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

本实用新型属于焊缝检测技术领域,提供了一种相控阵超声焊缝检测装置,包括底座;固定轮,其安装于底座上端,固定轮内部设置有滑道,滑道内部滑动安装有滑动板;连接环,其转动安装于固定轮内部,所连接环与滑动板连接,连接环一端设置有从动齿轮,固定轮外部转动安装有驱动齿轮,驱动齿轮与从动齿轮啮合。本实用新型通过伸缩件和驱动齿轮与从动齿轮的啮合机制,可以精确地调整超声检测探头的高度和倾斜角度。这种灵活性确保了探头能够针对不同位置、不同角度的焊缝进行高效检测,大大提高了检测的准确性和适应性。
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Claims

1. A phased array ultrasonic weld seam inspection apparatus, characterized by: include: Base (1); A fixed wheel (7) is installed on the upper end of the base (1). A slide rail (8) is provided inside the fixed wheel (7). A sliding plate (9) is slidably installed inside the slide rail (8). A connecting ring (12) is rotatably mounted inside a fixed wheel (7). The connecting ring (12) is connected to a sliding plate (9). A driven gear (13) is provided at one end of the connecting ring (12). A drive gear (15) is rotatably mounted on the outside of the fixed wheel (7). The drive gear (15) meshes with the driven gear (13).

2. The phased array ultrasonic weld seam inspection apparatus of claim 1, wherein: The fixed wheel (7) is equipped with a control component (14), and the output end of the control component (14) is connected to one end of the drive gear (15) through a coupling.

3. The phased array ultrasonic weld seam inspection apparatus of claim 1, wherein: The lower end of the sliding plate (9) is provided with a telescopic component (10), and an ultrasonic detection probe (11) is installed at the output end of the telescopic component (10).

4. The phased array ultrasonic weld seam inspection apparatus of claim 1, wherein: The base (1) has a transmission rod (2) rotatably mounted inside it, and both ends of the transmission rod (2) are fixedly mounted with moving wheels (4).

5. The phased array ultrasonic weld seam inspection apparatus of claim 1, wherein: Two bearings (3) are installed opposite each other at the lower end of the base (1), and both bearings (3) are connected to the outer surface of the transmission rod (2).

6. A phased array ultrasonic weld seam inspection apparatus as defined in claim 5, wherein: A drive unit (6) is installed on one side of the base (1). The output end of the drive unit (6) and the outer surface of the transmission rod (2) are both provided with pulleys. A transmission belt (5) is rotatably installed on the outer surface of the pulleys.