一种套圈超声波检测用编码器机构
By using a floating encoder assembly and a slippage monitoring module, the slippage and compatibility issues in ultrasonic ring testing were resolved, achieving high-precision ring positioning and improved testing efficiency.
CN224518653UActive Publication Date: 2026-07-17南通辰同智能科技有限公司
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 南通辰同智能科技有限公司
- Filing Date
- 2025-06-27
- Publication Date
- 2026-07-17
AI Technical Summary
Technical Problem
In existing technologies, ultrasonic testing of rings suffers from slippage, leading to positioning distortion, insufficient compatibility, and a lack of float compensation, which affects testing accuracy and efficiency.
Method used
It adopts a floating encoder assembly, including encoder rollers, elastic elements and guide components, which achieve synchronous rotation with the raceway through elastic floating, and is equipped with a slippage monitoring module to adapt to the detection of raceways of different sizes.
Benefits of technology
It achieves high-precision ring positioning, reduces the slippage rate to below 0.3%, shortens the detection mode switching time by 95%, adapts to the detection of rings of different sizes, and improves detection efficiency and accuracy.
✦ Generated by Eureka AI based on patent content.
Smart Images
Figure CN224518653U_ABST
Abstract
本实用新型涉及轴承套圈无损检测技术领域，公开一种套圈超声波检测用编码器机构。针对现有技术中编码器与套圈打滑导致定位失真、无法兼容内外圈检测的问题，本实用新型采用浮动式弹性贴合机构与直径差设计：通过弹簧预压缩力使编码器滚轮持续压紧套圈侧面，同时编码器滚轮直径大于夹持滚轮3‑8mm以优先接触；配合基座上对称布局的外支撑滚筒与内支撑滚筒，实现内外圈检测模式快速切换。效果如下：1.彻底消除打滑现象，定位精度提升至±0.05°，打滑率＜0.3%；2.单机构兼容Φ50‑200mm套圈，检测模式切换时间≤1.5秒。
Need to check novelty before this filing date? Find Prior Art