铝电解槽电流效率实时测量装置

By employing distributed acquisition components and sealing components in the real-time current efficiency measurement device for aluminum electrolysis cells, the problem of achieving uniform acquisition and measurement over a large area at multiple points was solved. This resulted in more extensive uniform acquisition, better measurement uniformity, and improved sealing performance, ensuring the real-time accuracy and stability of current efficiency measurement.

CN224518829UActive Publication Date: 2026-07-17ZHENGZHOU JINGWEI TECH & IND

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHENGZHOU JINGWEI TECH & IND
Filing Date
2025-06-12
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing real-time measurement devices for current efficiency in aluminum electrolysis cells have shortcomings in achieving uniformity of data acquisition and measurement over a large area at multiple points, resulting in poor uniformity of the acquired data.

Method used

A distributed acquisition component, including a central tube and multiple dispersed tubes, is evenly distributed at the sampling port of the aluminum electrolysis cell. Combined with a sealing component, it ensures a sealing effect, achieving uniform gas acquisition and sealing. Current efficiency is measured in real time using oxygen, carbon monoxide, and carbon dioxide sensors.

Benefits of technology

It achieves broader uniform acquisition and better measurement uniformity, while improving the sealing effect, ensuring the real-time accuracy and stability of current efficiency measurement.

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Abstract

本实用新型公开了铝电解槽电流效率实时测量装置,具体涉及电解槽测量技术领域,包括电流效率仪,电流效率仪的底端固定连接有检测端子,检测端子的外壁固定连接有采样汇集管,采样汇集管的底端设有分布采集组件;分布采集组件包括固定设置在采样汇集管底端的汇集腔盘,汇集腔盘的底端且靠近其圆心点位置处固定连通有中管。本实用新型采用分布采集组件,将中管的底端和多个分散管的底端均朝下,这样一氧化碳、氧气以及二氧化碳能够顺着中管进入到汇集腔盘内,同时一氧化碳、氧气以及二氧化碳顺着多个分散管进入到汇集腔盘内,由汇集腔盘汇集到采样汇集管内,采集均匀性更广,采集测量的均匀性更好。
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Claims

1. A real-time current efficiency measuring device for aluminum electrolytic cells, comprising a current efficiency meter (1), wherein a detection terminal (2) is fixedly connected to the bottom end of the current efficiency meter (1), and a sampling collection tube (3) is fixedly connected to the outer wall of the detection terminal (2), characterized in that: The bottom end of the sampling collection tube (3) is provided with a distribution collection component; The distributed acquisition component includes a collection chamber disk (4) fixedly installed at the bottom of the sampling collection tube (3), a central tube (5) fixedly connected at the bottom of the collection chamber disk (4) and near its center point, and multiple dispersing tubes (6) fixedly connected at the bottom edge of the collection chamber disk (4).

2. The real-time measuring device for current efficiency of aluminum electrolytic cells according to claim 1, characterized in that: The center point of the central tube (5) and the center point of the collecting cavity disk (4) are on the same vertical line, and the multiple dispersing tubes (6) are arranged in a circular and equidistant distribution.

3. The real-time measurement of current efficiency of aluminium reduction cells device according to claim 1, characterized in that: The cross-sectional shape of the central tube (5) is annular, and the cross-sectional shape of the plurality of dispersion tubes (6) is also annular.

4. The real-time measurement of current efficiency of aluminium reduction cells apparatus as claimed in claim 1, c h a r a c t e r i s e d i n that: An oxygen sensor (7) is connected to the bottom end of the detection terminal (2) and near its center point. A carbon monoxide sensor (8) is provided on one side of the oxygen sensor (7), and a carbon dioxide sensor (9) is provided on one side of the carbon monoxide sensor (8). The carbon monoxide sensor (8), carbon dioxide sensor (9), and oxygen sensor (7) are all electrically connected to the detection terminal (2), and the carbon monoxide sensor (8), carbon dioxide sensor (9), and oxygen sensor (7) are all electrically connected in series with the current efficiency meter (1) through the sampling manifold (3).

5. The real-time measurement of current efficiency of aluminium reduction cells apparatus as claimed in claim 1, wherein: The outer wall of the middle tube (5) is provided with a sealing assembly; The sealing assembly includes a sealing gasket (10) fixedly disposed on the outer wall of the middle tube (5), and a pressure ring groove sleeve (11) is fixedly connected to the outer wall of the sealing gasket (10). An adhesive groove (12) is provided at the top of the inner wall of the pressure ring groove sleeve (11), and an injection hole (13) is provided at the top of the inner wall of the adhesive groove (12). A pressure sleeve (14) is fixedly connected to the upper surface of the sealing gasket (10).

6. The real-time measurement of current efficiency of aluminium reduction cells apparatus as claimed in claim 5 wherein: The sealing gasket (10) is made of rubber, and the cross-sectional shape of the pressure ring groove (11) is circular.

7. The real-time measurement of current efficiency of aluminium reduction cells apparatus as claimed in claim 5 wherein: The cross-sectional shape of the adhesive groove (12) is annular, and the cross-sectional shape of the glue injection hole (13) is circular.