大容量高可靠安全耐用型电力电缆

CN224519525UActive Publication Date: 2026-07-17JIANGSU DONGQIANG

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU DONGQIANG
Filing Date
2025-08-18
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

[0003]随着电力行业的快速发展,大容量电力传输需求日益增长;现有的电力电缆在应对上述需求时逐渐暴露出在大截面导体处理、防水性能、屏蔽效果、阻燃能力以及抗涡流等方面存在不足,难以满足高可靠和安全耐用的使用需求,如公开号为CN105575541A的一种中压电力电缆以及公开号为CN104575818A的PVC绝缘护套非阻燃电力电缆

Benefits of technology

[0019]1)传输容量与效率的突破性提升:导体采用了≥800mm2的大截面设计,同时配合三层复合绞合设计(内层圆形铜导丝以10~14:1的小节径比形成坚实骨架,中层扇形铜导丝通过50~70°圆心角设计消除层间间隙,而外层瓦形铜导丝则可通过适配弧度保证整体圆整性),一方面满足了大容量传输需求,另一方面还优化了结构稳定性和导电性,从而更为适配特高压电网和新能源并网等大容量传输场景需求;

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Abstract

本实用新型公开了大容量高可靠安全耐用型电力电缆,包括导体以及依次设置在导体之外的隔离绕包层、绝缘屏蔽套、阻水绕包层、疏绕屏蔽层、阻燃绕包层、隔离套、铠装绕包层和外护套,所述导体的截面面积≥800mm2;此种截面面积设计能够满足大容量电力传输需求,集成了大容量传输、多层安全防护、低能耗与长寿命特性,十分适用于对高负荷、对安全性和耐用性有严苛要求的电力传输场景,具有显著的经济与社会效益,推广应用前景广阔。
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Claims

1. A high-capacity, highly reliable, safe and durable power cable, characterized by: The conductor (1) includes an insulating wrapping layer (2), an insulating shielding sleeve (3), a water-blocking wrapping layer (4), a loosely wound shielding layer (5), a flame-retardant wrapping layer (6), an insulating sleeve (7), an armored wrapping layer (8), and an outer sheath (9) arranged sequentially outside the conductor (1). The cross-sectional area of ​​the conductor (1) is ≥800mm². 2 .

2. The high-capacity, highly reliable, safe and durable power cable according to claim 1, characterized in that: The conductor (1) has a three-layer composite stranded structure. The inner layer structure of the conductor (1) is formed by stranding circular copper wires with an outer diameter of 2.5 to 3.0 mm at a pitch ratio of 10 to 14:

1. The middle layer structure of the conductor (1) is formed by stranding fan-shaped copper wires with a central angle of 50 to 70° at a pitch ratio of 13 to 17:

1. The outer layer structure of the conductor (1) is formed by stranding tile-shaped copper wires with an arc matching the outer arc of the fan-shaped copper wires at a pitch ratio of 16 to 20:

1. The stranding direction of the fan-shaped copper wires is opposite to the stranding direction of the circular copper wires and the tile-shaped copper wires, respectively.

3. The high-capacity, highly reliable, safe and durable power cable according to claim 1, characterized in that: The isolation wrapping layer (2) is formed by wrapping a conductor (1) with a semi-conductive nylon tape.

4. The high capacity, highly reliable, secure and durable power cable of claim 1, wherein: The insulating shielding sleeve (3) is extruded and covers the isolation wrapping layer (2) and has a three-layer co-extrusion structure. The inner layer structure of the insulating shielding sleeve (3) is a conductor shielding layer (31) with a thickness of 0.8 to 1.2 mm. The middle layer structure of the insulating shielding sleeve (3) is an insulating layer (32) with a thickness of 8.5 to 12.5 mm. The outer layer structure of the insulating shielding sleeve (3) is an insulating shielding layer (33) with a thickness of 1.0 to 1.4 mm.

5. The high capacity, highly reliable, secure and durable power cable as claimed in claim 1, wherein: The water-blocking wrapping layer (4) is formed by wrapping an insulating shielding sleeve (3) with a semi-conductive water-blocking tape.

6. The high capacity, highly reliable, secure and durable power cable of claim 1, wherein: The sparse winding shielding layer (5) is formed by 35-50mm 2 The copper wire sparse winding water-blocking wrapping layer (4) is formed.

7. The high capacity, highly reliable, secure and durable power cable as claimed in claim 1, wherein: The flame-retardant wrapping layer (6) is formed by wrapping a halogen-free flame-retardant tape around a shielding layer (5).

8. The high capacity, highly reliable, secure and durable power cable as claimed in claim 1, wherein: The isolation sleeve (7) is an extruded flame-retardant polyvinyl chloride sleeve that covers the flame-retardant wrapping layer (6).

9. The high-capacity, high-reliability, safe, and durable power cable as described in claim 1, characterized in that: The armor wrapping layer (8) is formed by wrapping a non-magnetic stainless steel strip around an isolation sleeve (7).

10. The high capacity, highly reliable, secure and durable power cable as claimed in claim 1, wherein: The outer sheath (9) is an extruded flame-retardant polyvinyl chloride sheath that covers the armor wrapping layer (8).