一种高挠性阻燃层的电动车充电线缆
By incorporating support strips, heat insulation cores, thermally conductive fiber bundles, flame-retardant layers, and anti-aging layers into the charging cable design, the problems of poor torsional resistance and heat dissipation in charging pile cables are solved, achieving higher torsional resistance and longer service life.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUAIAN HONGYANGXU ELECTRONICS CO LTD
- Filing Date
- 2025-06-30
- Publication Date
- 2026-07-17
AI Technical Summary
Existing charging pile cables have poor torsional resistance and are easily damaged after prolonged bending and twisting. They also have poor heat dissipation, which affects their service life, especially during fast charging when heat accumulates and causes aging.
Support bars and heat insulation cores enhance the tensile strength of the structure, thermally conductive fiber bundles accelerate heat dissipation, a flame-retardant layer blocks flame propagation, a pressure-resistant layer provides structural support, and an outer sheath with an anti-aging layer resists environmental factors and extends service life.
The charging cable has improved heat dissipation and flame retardancy, enhanced torsional resistance, and extended service life, making it suitable for vehicle environments where it may be run over.
Smart Images
Figure CN224519540U_ABST
Abstract
Claims
1. A high-flexibility and flame-retardant charging cable for electric vehicles, comprising a core (1), a filling layer (2), a shielding layer (3) and an outer sheath (4) arranged in sequence from inside to outside, characterized in that: The core (1) is provided in multiple groups. Each core (1) includes a conductor core (11) and an insulation layer (12). The multiple cores (1) are arranged circumferentially around the support strip (5). The support strip (5) is filled with a heat insulation core (6). Several radial heat-conducting fiber bundles (21) are distributed through the filling layer (2). A flame-retardant layer (7) and a pressure-resistant layer (8) are distributed sequentially from the inside to the outside between the shielding layer (3) and the outer sheath (4). An anti-aging layer (9) is provided on the outside of the outer sheath (4).
2. A high flexible flame retardant layer of electric vehicle charging cable as claimed in claim 1, wherein: The conductor core (11) is made of multiple copper wires twisted together.
3. A high flexible flame retardant layer electric vehicle charging cable as claimed in claim 1, wherein: The thermally conductive fiber bundles (21) are evenly distributed circumferentially along the filling layer (2).
4. A high flexible flame retardant layer of electric vehicle charging cable as claimed in claim 1, wherein: The outer sheath (4) has continuous threaded grooves (41) on its surface.
5. A high flexible flame retardant layer of electric vehicle charging cable as claimed in claim 1, wherein: The surface of the support bar (5) near the core (1) adopts an arc-shaped structure that fits into the surface of the insulation layer (12).
6. A high flexible flame retardant layer of electric vehicle charging cable as claimed in claim 1, wherein: The anti-aging layer (9) contains reflective particles (91).