一种高韧性防折断线束

By incorporating a combination of annular grooves, reinforcing rings, strengthening layers, and support rings within the wire harness, the flexibility and bending resistance of the sleeve are enhanced, solving the problem of easy breakage of the wire harness and achieving higher safety and durability.

CN224519541UActive Publication Date: 2026-07-17HUAIAN MINGZHENJIA IND & TRADE CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HUAIAN MINGZHENJIA IND & TRADE CO LTD
Filing Date
2025-07-10
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing wiring harnesses are prone to breakage when bent or pulled, resulting in low safety during use.

Method used

The sleeve adopts a uniformly distributed annular groove on the outer surface, a reinforcing ring and a support ring fixedly connected to the inner surface, a reinforcing layer fixedly connected to the inner surface of the sleeve, and a support ring and a rubber sleeve on the outer side of the transmission line. The combination structure of the annular groove, reinforcing ring, reinforcing layer and support ring enhances the flexibility and bending resistance of the sleeve, and the rubber sleeve and groove are used to further reinforce the connection points.

Benefits of technology

It effectively prevents the wire harness from tearing or breaking when bent or pulled, improving the overall flexibility and safety of the wire harness and avoiding damage caused by single-point stress.

✦ Generated by Eureka AI based on patent content.

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Abstract

本实用新型公开了一种高韧性防折断线束,涉及线束技术领域,包括套管,所述套管的外表面均匀分布开设有环槽,所述环槽的内表面均固定连接有补强环,所述套管的内表面固定连接有加强层,所述加强层的内表面固定连接有支撑管,所述支撑管的内表面均匀分布固定连接有支撑环,所述支撑环的内表面固定连接有同一根传输线,所述补强环与支撑环均为硅胶环,且补强环与支撑环位置一一对应,所述加强层为铜丝螺旋缠绕弹性纤维芯拧成的铜线,且铜线又螺旋缠绕在支撑管外表面形成。该高韧性防折断线束,与现有的普通线束相比,整个线束大幅提升了传输线自身柔韧性,能够充分有效的避免整根线束出现拉伸或弯曲断裂的情况,从而使线束使用更加安全。
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Claims

1. A high-ductility kink-resistant wire harness comprising a sleeve (1), characterized in that, The outer surface of the sleeve (1) is provided with annular grooves (2) evenly distributed. The inner surface of the annular grooves (2) is fixedly connected with reinforcing rings (3). The inner surface of the sleeve (1) is fixedly connected with a reinforcing layer (4). The inner surface of the reinforcing layer (4) is fixedly connected with a support tube (5). The inner surface of the support tube (5) is fixedly connected with support rings (6) evenly distributed. The inner surface of the support rings (6) is fixedly connected with the same transmission line (7).

2. A high flexibility kink resistant wire bundle according to claim 1, wherein, Both the reinforcing ring (3) and the supporting ring (6) are silicone rings, and the positions of the reinforcing ring (3) and the supporting ring (6) correspond one-to-one.

3. A high flexibility kink resistant wire bundle according to claim 1, wherein, The reinforcing layer (4) is a copper wire formed by spirally winding a copper wire around an elastic fiber core, and the copper wire is spirally wound around the outer surface of the support tube (5).

4. A high flexibility kink resistant wire bundle according to claim 1, wherein, The rear end of the transmission line (7) is fixedly connected to a connector (8), and a rubber sleeve (9) is fixedly connected to the front side of the surface of the connector (8).

5. A high flexibility kink resistant bundle according to claim 4, wherein, The sleeve (9) is made of rubber, and the inner surface of the sleeve (9) is fixedly connected to the rear end of the outer surface of the sleeve (1).

6. A high flexibility kink resistant bundle according to claim 4, wherein, The surface of the rubber sleeve (9) is uniformly provided with grooves (10), and the shape of the grooves (10) matches the circumferential shape of the rubber sleeve (9).