EMC滤波磁环结构及电机控制器

By designing an EMC filter magnetic ring structure with two sets of magnetic ring mounting units, the problems of low integration and control accuracy of the motor controller were solved, realizing independent motor control, reducing costs and improving the stability and reliability of motor operation.

CN224519609UActive Publication Date: 2026-07-17SUZHOU YILI ENERGY TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SUZHOU YILI ENERGY TECH CO LTD
Filing Date
2025-07-08
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing motor controllers have low EMC filtering structure integration and large space occupation, which makes them susceptible to interference when controlling a single motor, reducing control accuracy and increasing cost.

Method used

An EMC filter magnetic ring structure with two sets of magnetic ring mounting units was designed, corresponding to two sets of motors respectively. Filtering is performed through independent magnetic rings and connecting components to ensure independent control of each motor, reduce mutual interference, and achieve electrical connection through copper busbars and terminals.

Benefits of technology

This improves the control accuracy of the motor controller, reduces production and usage costs, and ensures the stable operation and reliability of the motor.

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Abstract

本实用新型公开了一种EMC滤波磁环结构及电机控制器,所述EMC滤波磁环结构包括滤波结构件,所述滤波结构件的一侧沿第二方向设置有第一磁环安装单元和第二磁环安装单元,所述第一磁环安装单元和第二磁环安装单元内均设有磁环,所述第一磁环安装单元内安装有第一电机连接组件,所述第二磁环安装单元内安装有第二电机连接组件;所述滤波结构件的一侧面沿第一方向开设有第三凹槽,所述第三凹槽上部开设有接线孔;当第一电机连接组件和第二电机连接组件安装于滤波结构件内时,第一电机连接组件和第二电机连接组件的接线端子位于第三凹槽内并通过连接铜排与电机控制器电性连接。本实用新型中使用两个磁环各对一个电机进行滤波,提高了控制精度。
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Claims

1. An EMC filter magnetic ring structure, characterized by, The EMC filter magnetic ring structure (100) includes a filter structure component (11). A first magnetic ring mounting unit (111) and a second magnetic ring mounting unit (112) are provided on one side of the filter structure component (11) along a second direction. Both the first magnetic ring mounting unit (111) and the second magnetic ring mounting unit (112) are provided with magnetic rings. A first motor connection component (12) is installed in the first magnetic ring mounting unit (111), and a second motor connection component (13) is installed in the second magnetic ring mounting unit (112). A third groove (113) is provided on one side of the filter structure component (11) along a first direction. A wiring hole (115) is provided on the upper part of the third groove (113). When the first motor connection component (12) and the second motor connection component (13) are installed in the filter structure component (11), the wiring terminals of the first motor connection component (12) and the second motor connection component (13) are located in the third groove (113) and electrically connected to the motor controller (200) through a connecting copper busbar.

2. An EMC filter magnetic ring structure according to claim 1, characterized in that, The filter structure (11) has a boss (119) on one side along the second direction. The first magnetic ring mounting unit (111) and the second magnetic ring mounting unit (112) are disposed in the boss. The first magnetic ring mounting unit (111) includes a first groove (1112) opened in the boss (119). A first magnetic ring groove (1113) is separated in the first groove (1112). A first magnetic ring (1114) is installed in the first magnetic ring groove (1113). A first wire harness groove (1115) is also provided in the first groove (1112). A first partition (1116) is provided in the middle of the first wire harness groove (1115).

3. An EMC filter magnetic ring structure according to claim 2, characterized in that, The second magnetic ring mounting unit (112) includes a second groove (1122) formed in the boss (119), a second magnetic ring groove (1123) is provided in the second groove (1122), a second magnetic ring (1124) is installed in the second magnetic ring groove (1123), a second wire harness groove (1125) is also provided in the second groove (1122), and a second partition (1126) is provided in the middle of the second wire harness groove (1125).

4. An EMC filter magnetic ring structure according to claim 3, characterized in that, The first wire harness groove (1115) is provided with two sets of first partitions (1116), the second wire harness groove (1125) is provided with two sets of second partitions (1126), and the first motor connection assembly (12) and the second motor connection assembly (13) are each provided with three sets.

5. The EMC filter magnetic ring structure of claim 1, wherein, The first motor connection assembly (12) and the second motor connection assembly (13) have the same structure. The first motor connection assembly (12) includes a connecting wire harness (121). One end of the connecting wire harness (121) located in the third groove (113) is set as a connecting terminal (122). The connecting wire harness (121) is provided with a connecting block (123) outside the first magnetic ring mounting unit (111). The connecting block (123) is provided with a fixing member (124).

6. The EMC filter magnetic ring structure of claim 1, wherein, The edge of the filter structure (11) is provided with a screw hole (116) along the second direction.

7. An EMC filter magnetic ring structure according to claim 6, characterized in that, The third groove (113) has a wire harness fixing hole (117) on the projection surface of the connection terminal (122) along the first direction. The top of the filter structure (11) is fitted with a copper busbar by a fixing screw (118), and the wiring terminal of the copper busbar is electrically connected to the connection terminal (122).

8. A motor controller comprising the EMC filtering magnetic ring structure of any one of claims 1-7, wherein, The motor controller (200) also includes a housing (201) and a control component disposed within the housing (201). The EMC filter magnetic ring structure (100) is mounted on the housing (201) by a fastener (124). The first motor connection component (12) and the second motor connection component (13) are both connected to one end of the first connecting copper busbar (24). The other end of the first connecting copper busbar (24) is connected to one end of the second connecting copper busbar (25). The second connecting copper busbar (25) is connected to the control component.

9. An electric machine controller according to claim 8, characterised in that, The control component is electrically connected to the first battery via the first battery connection component (21), and the control component is electrically connected to the second battery via the second battery connection component (22).