一体模压成型的插件式电感
The plug-in inductor, which is integrally molded, adopts an elliptical structure and heat dissipation groove design, which solves the assembly error and demolding problems in the production of plug-in inductors, achieves efficient heat dissipation and full powder filling, and improves the processing quality of the inductor.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUIZHOU MAIXIANG ELECTRONICS CO LTD
- Filing Date
- 2025-08-18
- Publication Date
- 2026-07-17
AI Technical Summary
Existing plug-in inductors suffer from problems such as inaccurate manual assembly, low glue fixing efficiency, and high risk of detachment during production and processing. After thermoforming, the inductor structure is not easy to demold and has limited heat dissipation area. Insufficient coil gap leads to poor contact and extrusion.
The inductor is a plug-in type with one-piece molding. The magnet and flat coil are designed with an elliptical structure. The two ends of the coil are pins. The magnet has heat dissipation grooves on both sides. There is a gap between the coils. The magnet has an inverted trapezoidal structure to facilitate demolding and powder filling. The coil is made of enameled wire.
It improves the heat dissipation area and demolding efficiency of the inductor, avoids coil contact and compression, ensures full powder filling, and solves the assembly error and demolding problems in traditional processing.
Smart Images
Figure CN224519637U_ABST
Abstract
Claims
1. An insert molded inductance formed in one piece, characterized in that, include: A magnet (1) and a flat coil (7), and a first pin (9) and a second pin (10) connected to the two ends of the flat coil (7), wherein the end of the magnet (1) near the first pin (9) is set as the top surface (2), and the end of the magnet (1) near the second pin (10) is set as the bottom surface (3). The cross-sections of the flat coil (7), the first pin (9) and the second pin (10) are all elliptical structures (11). A first heat dissipation groove (4) is preset on the side of the top surface (2) of the magnet (1), and a second heat dissipation groove (5) is preset on the side of the bottom surface (3) of the magnet (1).
2. The integrally molded-in-place, plug-in inductor of claim 1, wherein, The number of the first heat dissipation groove (4) and the second heat dissipation groove (5) are both provided in a certain number, and the first heat dissipation groove (4) and the second heat dissipation groove (5) are both frustum-shaped groove structures.
3. The integrally molded-in-place, plug-in inductor of claim 1, wherein, The flat coil (7) is hot-pressed inside the magnet (1), and the first pin (9) and the second pin (10) both extend to the outside of one end of the magnet (1).
4. The integrally molded-in-place, plug-in inductor of claim 1, wherein, The top surface (2) is larger than the bottom surface (3), and the magnet (1) is located on the outside of the top surface (2) and the bottom surface (3) and has an inverted trapezoidal structure.
5. The integrally molded-in-place, plug-in inductor of claim 1, wherein, The magnet (1) has a protrusion (12) on one side of the first pin (9) and the second pin (10).
6. The integrally molded-in-place, plug-in inductor of claim 1, wherein, A gap (8) is reserved between the flat coils (7), and the flat coils (7) are enameled wires.