An improved type of wound iron core

Abstract

This utility model relates to the field of iron core technology and discloses an improved wound iron core, including an iron core body. The iron core body includes an iron core shell and a protective mechanism. The protective mechanism is adhered and sleeved on the outer wall of the iron core shell. The iron core shell includes multiple strip main layers, and functional mechanisms are provided between each pair of the multiple strip main layers. The functional mechanisms include an insulating layer. In this utility model, the functional mechanisms achieve electrical isolation between the strip main layers through the insulating layer to avoid short circuits and ensure safety. The magnetic shielding functional layer suppresses stray magnetic fields, reduces interference and energy loss, and improves working stability. The protective mechanism has a priority heat dissipation layer and a secondary heat dissipation layer to form dual heat dissipation, preventing overheating from affecting performance. The noise reduction layer reduces vibration noise and improves the environment. The reinforcement layer enhances structural strength to prevent damage. The combination of these two aspects comprehensively optimizes the safety, stability, heat dissipation, noise reduction, and structural strength of the wound iron core.

Description

Technical Field

[0001] This utility model relates to the field of iron core technology, and in particular to an improved wound iron core. Background Technology

[0002] The wound iron core is made of multiple layers of strip wound and stacked, and is widely used in power equipment and other fields. Its working performance directly affects the stability and safety of related equipment.

[0003] In actual operation, electrical interconnections between the layers of the iron core strip can easily cause faults. The stray magnetic field generated during operation can interfere with surrounding components. At the same time, the heat, vibration, noise and structural strength generated during operation can seriously affect the efficiency, stability and long-term use of the iron core.

[0004] Therefore, those skilled in the art have provided an improved wound iron core to solve the problems mentioned in the background art. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies and provide an improved wound iron core. The functional mechanism achieves electrical isolation between the main layers of the strip through an insulating layer to prevent short circuits and ensure safety. The magnetic shielding functional layer suppresses stray magnetic fields, reduces interference and energy loss, and improves operational stability. The protective mechanism features a priority heat dissipation layer and a secondary heat dissipation layer to form dual heat dissipation, preventing overheating from affecting performance. The noise reduction layer reduces vibration noise and improves the environment. The reinforcement layer enhances structural strength to prevent damage. The combination of these two aspects comprehensively optimizes the safety, stability, heat dissipation, noise reduction, and structural strength of the wound iron core.

[0006] To achieve the above objectives, this utility model provides the following technical solution: An improved wound iron core includes an iron core body, the iron core body includes an iron core body and a protective mechanism, the protective mechanism is adhered and sleeved on the outer wall of the iron core body, the iron core body includes multiple strip main layers, and functional mechanisms are provided between each pair of the multiple strip main layers; The functional mechanism includes an insulating layer, and a magnetic shielding functional layer is attached to the lower end face of the insulating layer. Through the above technical solution, the functional mechanism can play a dual role among multiple strip main layers. The insulation layer can block the electrical connection between the strip main layers to prevent short circuits, while the magnetic shielding functional layer can absorb and weaken the stray magnetic field generated when the strip main layer is working, reducing interference to surrounding equipment.

[0007] Furthermore, the protective mechanism includes a priority heat dissipation layer made of thin aluminum foil material; The above technical solution utilizes the excellent thermal conductivity of thin aluminum foil to directly adhere to the outer wall of the iron core through the priority heat dissipation layer, which quickly conducts the heat generated during the operation of the iron core, providing an initial channel for heat dissipation and improving heat dissipation efficiency.

[0008] Furthermore, a noise reduction layer is adhered to the outer wall of the priority heat dissipation layer, and the noise reduction layer is made of butyl rubber damping tape material; The above technical solution utilizes the elasticity and damping properties of butyl rubber damping tape in the noise reduction layer to absorb noise generated by vibration during the operation of the iron core, thereby reducing the noise propagation intensity and improving the working environment.

[0009] Furthermore, a secondary heat dissipation layer is adhered to the outer wall of the noise reduction layer, and the secondary heat dissipation layer is made of aluminum heat sink material; The above technical solution utilizes the large surface area of ​​the aluminum heat sink to further diffuse the heat conducted by the primary heat dissipation layer into the surrounding air, forming a dual heat dissipation path in conjunction with the primary heat dissipation layer, thereby enhancing the heat dissipation effect.

[0010] Furthermore, a reinforcing layer is adhesively fitted onto the outer wall of the secondary heat dissipation layer, and the reinforcing layer is made of carbon fiber tape material containing cured epoxy resin; The above technical solution utilizes the high strength and high toughness of carbon fiber strips containing cured epoxy resin to form a solid wrap around the overall structure of the iron core, thereby enhancing the iron core's resistance to impact and deformation and ensuring structural stability.

[0011] Furthermore, the insulating layer is made of a polyimide film material; Through the above technical solution, the insulating layer made of polyimide film has excellent electrical insulation performance and high temperature resistance, and can form a reliable insulating barrier between the main layers of the strip, adapting to the temperature environment when the iron core is working.

[0012] Furthermore, the magnetic shielding functional layer is made of permalloy strip material; The above technical solution utilizes a magnetic shielding functional layer made of permalloy strip, which has high magnetic permeability. This layer can effectively gather and attenuate stray magnetic fields, significantly reduce the intensity of magnetic field radiation, and improve the electromagnetic compatibility of the iron core.

[0013] This utility model has the following beneficial effects: 1. The present invention proposes an improved wound iron core with added functional mechanisms. Its insulation layer can reliably block the current conduction between the main layers of the strip, avoid short circuit faults, and ensure the electrical safety of the iron core. The magnetic shielding functional layer can effectively suppress stray magnetic field interference, reduce the impact on surrounding electronic components, improve the working stability of the iron core, and at the same time reduce magnetic field energy loss and improve the energy efficiency of the iron core.

[0014] 2. The improved wound iron core proposed in this utility model has an added protective mechanism. Its priority heat dissipation layer and secondary heat dissipation layer work together to form a double heat dissipation channel, which effectively reduces the working temperature of the iron core and avoids performance degradation or shortened life due to overheating. The noise reduction layer can significantly reduce vibration noise and improve the working environment. The reinforcement layer can enhance the overall structural strength of the iron core, resist external impact and deformation, prevent damage to the iron core during transportation or use, and extend its service life.

[0015] 3. The improved wound iron core proposed in this utility model has an insulating layer that achieves electrical isolation between the main layers of the strip to avoid short circuits and ensure safety. The magnetic shielding functional layer suppresses stray magnetic fields, reduces interference and energy loss, and improves working stability. The protective mechanism has a priority heat dissipation layer and a secondary heat dissipation layer to form dual heat dissipation to prevent overheating from affecting performance. The noise reduction layer reduces vibration noise and improves the environment. The reinforcement layer enhances the structural strength to prevent damage. The combination of the two comprehensively optimizes the safety, stability, heat dissipation, noise reduction and structural strength of the wound iron core. Attached Figure Description

[0016] Figure 1 This is an axial side view of an improved wound iron core proposed in this utility model; Figure 2 This is a front cross-sectional view of the connection between the main strip layer and the functional mechanism in the core body of an improved wound iron core proposed in this utility model. Figure 3 An exploded view of the functional mechanism of an improved wound iron core proposed in this utility model; Figure 4 This is a front sectional view of the main body of an improved wound iron core proposed in this utility model. Figure 5 This is an exploded schematic diagram of the material of the protective mechanism for an improved wound iron core proposed in this utility model.

[0017] Explanation of reference numerals in the attached figures: 1. Iron core body; 2. Strip main layer; 3. Functional mechanism; 301. Insulation layer; 302. Magnetic shielding functional layer; 4. Iron core body; 5. Protective mechanism; 501. Reinforcing layer; 502. Secondary heat dissipation layer; 503. Noise reduction layer; 504. Priority heat dissipation layer. Detailed Implementation

[0018] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of specific embodiments. Obviously, the described specific embodiments are only a part of the specific embodiments of the present invention, and not all of them. Based on the specific embodiments of the present invention, all other specific embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0019] Reference Figure 1 , Figure 2 and Figure 3 This utility model provides a specific embodiment: an improved wound iron core, including an iron core body 1, the iron core body 1 including an iron core 4 and a protective mechanism 5, the protective mechanism 5 is adhered and sleeved on the outer wall of the iron core 4, the iron core 4 includes multiple strip main layers 2, and functional mechanisms 3 are provided between each pair of multiple strip main layers 2. The functional mechanism 3 includes an insulating layer 301, and a magnetic shielding functional layer 302 is attached to the lower end face of the insulating layer 301. The functional mechanism 3 can play a dual role among multiple strip main layers 2. The insulating layer 301 can block the electrical connection between the strip main layers 2 to prevent short circuits, while the magnetic shielding functional layer 302 can absorb and weaken the stray magnetic field generated when the strip main layers 2 are working, reducing interference to surrounding equipment. The insulating layer 301 is made of polyimide film material. The insulating layer 301 made of polyimide film has excellent electrical insulation performance and high temperature resistance, and can form a reliable insulation barrier between the strip main layers 2 to adapt to the temperature environment when the iron core is working. The magnetic shielding functional layer 302 is made of permalloy strip material. The magnetic shielding functional layer 302 made of permalloy strip has high magnetic permeability, which can effectively gather and attenuate stray magnetic fields, significantly reduce the intensity of magnetic field radiation, and improve the electromagnetic compatibility of the iron core. Reference Figure 4 and Figure 5The protective mechanism 5 includes a priority heat dissipation layer 504, which is made of thin aluminum foil. Utilizing the excellent thermal conductivity of the thin aluminum foil, the priority heat dissipation layer 504 directly adheres to the outer wall of the iron core 4, rapidly conducting the heat generated during the iron core's operation and providing an initial channel for heat dissipation, thus improving heat dissipation efficiency. A noise reduction layer 503, made of butyl rubber damping tape, is adhered to the outer wall of the priority heat dissipation layer 504. The noise reduction layer 503 absorbs noise generated by vibration during the iron core's operation through the elasticity and damping characteristics of the butyl rubber damping tape, reducing noise propagation intensity and improving the working environment. A secondary noise reduction layer 503 is also adhered to the outer wall of the noise reduction layer 503. The heat dissipation layer 502, also known as the secondary heat dissipation layer 502, is made of aluminum heat sink material. By utilizing the large surface area of ​​the aluminum heat sink, the heat conducted by the primary heat dissipation layer 504 is further diffused into the surrounding air. Together with the primary heat dissipation layer 504, it forms a dual heat dissipation path, enhancing the heat dissipation effect. A reinforcing layer 501 is adhered to the outer wall of the secondary heat dissipation layer 502. The reinforcing layer 501 is made of carbon fiber tape material containing cured epoxy resin. By utilizing the high strength and high toughness of the carbon fiber tape containing cured epoxy resin, the reinforcing layer 501 forms a firm wrap around the overall structure of the iron core, enhancing the iron core's impact resistance and deformation resistance, and ensuring structural stability.

[0020] Working principle: The iron core body 1 of this device is composed of alternating superimposed strip main layer 2 and functional mechanism 3. In the functional mechanism 3, the insulating layer 301 made of polyimide film forms electrical isolation between the strip main layers 2, preventing interlayer current conduction and avoiding short circuits. The magnetic shielding functional layer 302 of the permalloy strip on its lower end face adsorbs and blocks the stray magnetic field generated when the strip main layer 2 is working, reducing the outward diffusion interference of the magnetic field. The protective mechanism 5 is sleeved on the outside of the iron core body 4. The thin aluminum foil priority heat dissipation layer 504 is directly attached to the outer wall of the iron core body 4 to quickly dissipate internal heat. The butyl rubber damping strip noise reduction layer 503 absorbs the noise generated by the vibration of the iron core. The secondary heat dissipation layer 502 of the aluminum heat sink further dissipates the heat to the outside. The carbon fiber strip reinforcement layer 501 containing cured epoxy resin wraps the whole and enhances the structural strength. The multiple structures work together to ensure the stable operation of the iron core.

[0021] The following points should be noted in this article: 1. The accompanying drawings of the embodiments disclosed herein only relate to the structures involved in the embodiments disclosed herein; other structures can be referred to in a general design.

[0022] 2. Where there is no conflict, the embodiments of this disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.

[0023] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing specific embodiments, those skilled in the art can still modify the technical solutions described in the foregoing specific embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An improved wound core comprising a core body (1), characterized by: The iron core body (1) includes an iron core body (4) and a protective mechanism (5). The protective mechanism (5) is attached to the outer wall of the iron core body (4). The iron core body (4) includes multiple strip main layers (2). Each pair of the multiple strip main layers (2) is provided with a functional mechanism (3). The functional mechanism (3) includes an insulating layer (301), and a magnetic shielding functional layer (302) is attached to the lower end face of the insulating layer (301).

2. An improved wound core as claimed in claim 1, characterized in that: The protective mechanism (5) includes a priority heat dissipation layer (504) made of thin aluminum foil material.

3. An improved wound core according to claim 2, characterized in that: The outer wall of the priority heat dissipation layer (504) is covered with a noise reduction layer (503), which is made of butyl rubber damping tape material.

4. An improved wound core according to claim 3, characterized in that: The outer wall of the noise reduction layer (503) is covered with a secondary heat dissipation layer (502), which is made of aluminum heat sink material.

5. An improved wound iron core according to claim 4, characterized in that: The outer wall of the secondary heat dissipation layer (502) is covered with a reinforcing layer (501), which is made of carbon fiber tape material containing cured epoxy resin.

6. The improved wound core of claim 1, wherein: The insulating layer (301) is made of polyimide film material.

7. The improved wound core of claim 1, wherein: The magnetic shielding functional layer (302) is made of permalloy strip material.

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