一种自动变压器线圈绕线装置

By designing an automatic transformer coil winding device that includes irregular and toroidal bases, and utilizing electric grippers and linear guides, the device enables automatic winding of various transformer cores. This solves the problem that existing devices can only handle a single core, achieving unified winding operations for multiple cores, reducing costs and improving efficiency.

CN224519688UActive Publication Date: 2026-07-17蕲春县同富电子科技有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
蕲春县同富电子科技有限公司
Filing Date
2025-06-17
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing automatic transformer core winding devices can only wind one type of transformer core, resulting in inconvenience and high cost.

Method used

An automatic transformer coil winding device was designed, comprising an irregularly shaped base and a toroidal base. The device enables automatic winding of irregularly shaped and toroidal transformer cores through an electric gripper and a linear guide rail. Combined with a microcontroller and a rotary motor, it enables unified winding operations for various core types.

Benefits of technology

It enables unified winding of transformer cores of various shapes, reduces equipment costs, and improves ease of use and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

一种自动变压器线圈绕线装置,包括变压器铁芯绕线机、装置主体、主体支架,所述装置主体包括固定变压器铁芯的固定组件、支撑固定组件的支撑架,固定组件活动安装在支撑架上,所述固定组件包括异型基座,异型基座上设有固定异型变压器铁芯的电动抓夹,异型基座与电动抓夹之间设有带动电动抓夹水平移动的直线导轨,直线导轨的轨道与异型基座连接固定,直线导轨的活动块与电动抓夹连接固定。装置主体包括环形基座和异型基座,当需要对环形变压器铁芯绕线时只需将环形基座安装在支撑架上即可,当需要对异型变压器铁芯绕线时只需将异型基座安装在支撑架上即可,无需多种绕线装置只需更改不同的绕线基座,使用更加方便且成本更低。
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Claims

1. An automatic transformer coil winding device, comprising a transformer core winding machine, a device main body, a main body support, the transformer core winding machine and the device main body are installed on the main body support, characterized in that: The main body of the device includes a fixing component for fixing the transformer core and a support frame for supporting the fixing component. The fixing component is movably mounted on the support frame. The fixing component includes a shaped base, on which an electric gripper for fixing the shaped transformer core is provided. A linear guide rail is provided between the shaped base and the electric gripper to drive the electric gripper to move horizontally. The track of the linear guide rail is connected and fixed to the shaped base, and the movable block of the linear guide rail is connected and fixed to the electric gripper. In use, the electric gripper clamps the transformer core, and then the transformer core winding machine starts winding. At the same time, the linear guide rail drives the electric gripper to move horizontally, so that the coil is evenly wound on the transformer core.

2. An automatic transformer winding device according to claim 1, characterized in that: The fixing assembly also includes an annular base, on which are provided multiple electric rotating wheels that rotate and thus rub against the annular transformer core, and a sliding groove corresponding to and driving the electric rotating wheels to move. The lower end face of the electric rotating wheel is provided with a platform for placing the annular transformer core. The sliding groove and the platform are connected by a support column, which is slidably installed in the sliding groove.

3. An automatic transformer winding device according to claim 1, characterized in that: The irregular base and the ring base are provided with an interface that is movably connected to the support frame, and the support frame is provided with an interface base for inserting the interface and making it energized.

4. An automatic transformer winding device according to claim 1, characterized in that: The main body of the device also includes a switch, which contains a microcontroller. The output terminal of the switch is connected to the input terminal of the microcontroller, and the microcontroller is electrically connected to the transformer core winding machine, the fixing component, and the support frame.

5. An automatic transformer winding device according to claim 1, characterized in that: The main body of the device is equipped with a power cord that connects to an external power source, and the power cord is electrically connected to a switch.

6. An automatic transformer winding device according to claim 1, characterized in that: The transformer core winding machine includes a toroidal transformer core winding machine.

7. An automatic transformer winding device according to claim 1, characterized in that: The opening and closing end of the electric gripper is equipped with a rotary motor that drives the transformer core to rotate, and the rotary motor is electrically connected to the microcontroller.