一种柔性化全自动定子绕线上下料机构

Abstract

本实用新型公开了一种柔性化全自动定子绕线上下料机构，包括绕线机、电动半成品抓取机构、电动成品抓取机构及桁架机构，绕线机上设有左、右两个绕线工位，对应配置两套电动抓取机构，桁架机构设有左右横移轴、前后移动轴及升降轴，负责定子在绕线机、上料区及下料区间的传输与位置调节。本实用新型的电动抓取机构采用电动夹爪，可根据产品尺寸自动调节，大幅缩短换型时间，桁架机构可依据绕线机组总长度拼装，绕线机数量可按生产节拍调整。该机构实现了定子绕线上下料的全自动操作，减少人工投入，提升设备柔性化水平，提高产线产能，降低设备成本。

Claims

1. A flexible, fully automatic stator winding feeding and unloading mechanism, characterized in that, include: A truss mechanism includes a crossbeam supported at both ends. A first moving shaft that reciprocates along the length of the crossbeam, a second moving shaft that reciprocates along the width of the crossbeam, and a third moving shaft that reciprocates along the vertical direction are mounted on the crossbeam. The first moving shaft, the second moving shaft, and the third moving shaft are interconnected and all are driven by a servo motor. At least one winding machine is arranged sequentially below the crossbeam along the length direction of the crossbeam. Each winding machine is provided with a first winding station and a second winding station. The first winding station and the second winding station are arranged side by side along the movement direction of the first moving axis. An electric gripping mechanism is connected to the end of the third moving shaft near the winding machine via a rotary mounting device. The rotary mounting device can drive the electric gripping mechanism to rotate to switch working modes. The electric gripping mechanism includes a finished product electric gripping mechanism and a semi-finished product electric gripping mechanism. The finished product electric gripping mechanism is used to grip the stator that has been wound on the first winding station and the second winding station. The semi-finished product electric gripping mechanism is used to grip the stator to be wound and place it into the first winding station and the second winding station.

2. The flexible full-automatic stator winding feeding and discharging mechanism according to claim 1, characterized in that, Both the finished product electric gripping mechanism and the semi-finished product electric gripping mechanism are electric grippers.

3. The flexible full-automatic stator winding feeding and discharging mechanism according to claim 1, characterized in that, The first moving shaft, the second moving shaft, and the third moving shaft are installed at both ends of the crossbeam, and the first moving shaft, the second moving shaft, and the third moving shaft at both ends respectively correspond to the first winding station and the second winding station.

4. The flexible full-automatic stator winding feeding and discharging mechanism according to claim 1, characterized in that, The crossbeam has a modular splicing structure.

5. The flexible full-automatic stator winding feeding and discharging mechanism according to claim 1, characterized in that, Both the first winding station and the second winding station are equipped with positioning structures.

6. The flexible full-automatic stator winding feeding and discharging mechanism according to claim 1, characterized in that, The rotation angle range of the rotating installation device is 0-180°.

7. The flexible full-automatic stator winding feeding and discharging mechanism according to claim 1, characterized in that, The first moving axis includes a synchronously driven dual-rail structure, wherein the dual rails are respectively disposed on both sides of the crossbeam.

8. The flexible full-automatic stator winding coiling and uncoiling mechanism according to claim 1, characterized in that, The second moving axis adopts a linear module structure.

9. The flexible full-automatic stator winding coiling and uncoiling mechanism according to claim 1, characterized in that, The third moving shaft is a multi-section telescopic structure, including at least two nested telescopic rods.

10. The flexible full-automatic stator winding coiling feeding and discharging mechanism according to claim 1, characterized in that, The two ends of the crossbeam are equipped with buffer limiting devices.

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