一种电容动态移动静态老化设备

By designing a capacitor dynamic moving static aging device, and using a robotic arm and lifting mechanism to automate the insertion, aging and testing of capacitors, the problem of low efficiency of manual operation in the existing technology is solved, production efficiency is improved and costs are reduced.

CN224519709UActive Publication Date: 2026-07-17ZHONGSHAN XINYICHANG AUTOMATION EQUIP CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHONGSHAN XINYICHANG AUTOMATION EQUIP CO LTD
Filing Date
2025-07-23
Publication Date
2026-07-17

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Abstract

本实用新型公开了一种电容动态移动静态老化设备,包括静态老化装置以及位于所述静态老化装置一侧的进料装置、出料装置;所述静态老化装置包括老化烤箱、位于所述老化烤箱一端的进料升降机构和位于老化烤箱另一端的出料升降机构;所述进料装置包括进料机台以及设置于所述进料机台的进料移送机构、插料机械手、插料转接机构,所述进料移送机构部分位于所述进料升降机构的远离老化烤箱的一侧;所述出料装置包括出料机台以及设置于所述出料机台的出料移送机构、拔料机械手和测试连接机构,所述出料移送机构部分位于所述出料升降机构的远离老化烤箱的一侧。本实用新型提高了生产效率,降低了生产成本。
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Claims

1. A capacitive dynamic mobile static burn-in apparatus, characterized by, It includes a static aging device and a feeding device and a discharging device located on one side of the static aging device; The static aging device includes an aging oven, a feeding lifting mechanism located at one end of the aging oven, and a discharging lifting mechanism located at the other end of the aging oven. The feeding device includes a feeding machine platform and a feeding transfer mechanism, a material insertion robot, and a material insertion transfer mechanism disposed on the feeding machine platform. The feeding transfer mechanism is located on the side of the feeding lifting mechanism away from the aging oven. The discharge device includes a discharge machine platform and a discharge transfer mechanism, a material pulling robot, and a test connection mechanism disposed on the discharge machine platform. The discharge transfer mechanism is located on the side of the discharge lifting mechanism away from the aging oven.

2. The capacitive dynamic mobile static burn-in apparatus of claim 1, wherein, The aging oven includes an aging chamber, which contains multiple aging chambers and a reflux chamber. The multiple aging chambers are arranged sequentially from bottom to top and adjacent aging chambers are separated from each other. The reflux chamber is located below the multiple aging chambers and is separated from its adjacent aging chamber. The aging chamber is equipped with an aging conveying mechanism and an aging brush assembly. The aging brush assembly is located on one side of the aging conveying mechanism and includes a positive aging brush and a negative aging brush. The reflux chamber is equipped with a reflux conveying mechanism.

3. The capacitive dynamic mobile static burn-in apparatus of claim 2, wherein, The aging chamber has an installation cavity located on one side or above the aging chamber, which is connected to the aging chamber. The installation cavity contains several heating and circulating air duct assemblies, which are spaced apart along the length of the aging oven. Each heating and circulating air duct assembly includes an air duct shell, an airflow drive, and a heater. One side of the air duct shell has an air inlet and an air outlet. The air duct shell contains a first air duct and a second air duct, which are connected to the first air duct and the second air duct, respectively. The airflow drive is located on the other side of the air duct shell, and part of the airflow drive extends into the air duct shell. The first air duct is connected to the second air duct through the airflow drive. The heater is located in the second air duct.

4. The capacitive dynamic mobile static burn-in apparatus of claim 3, wherein, The aging chamber has several return air chambers on the other side of the aging chamber, each corresponding to a number of heating and circulating air duct components. Two adjacent return air chambers are separated from each other. The return air chambers and the aging chamber are separated by a partition. The partition has a return air inlet, which is connected to the aging chamber and the return air chamber respectively. The return air chamber is connected to the air inlet of the corresponding heating and circulating air duct component.

5. The capacitive dynamic mobile static burn-in apparatus of claim 2, wherein, The aging chamber has a feeding chamber and a discharging chamber at one end and the other end, respectively. One end of the aging chamber and the reflux chamber are connected to the feeding chamber, and the other end of the aging chamber and the reflux chamber are connected to the discharging chamber. The feeding lifting mechanism is located in the feeding chamber. The feeding transfer mechanism extends into the feeding chamber through the first hole and is located on the side of the feeding lifting mechanism away from the aging oven. The discharging lifting mechanism is located in the discharging chamber. The discharging transfer mechanism extends into the discharging chamber through the second hole and is located on the side of the discharging lifting mechanism away from the aging oven.

6. The capacitive dynamic mobile static burn-in apparatus of claim 5, wherein, The feeding lifting mechanism and the discharging lifting mechanism are symmetrical about the center of the aging oven. Each feeding lifting mechanism and the discharging lifting mechanism includes a lifting frame, a lifting drive module, a lifting plate, a first conveying component and a second conveying component. The lifting drive module is disposed on the lifting frame, and the lifting plate is disposed on the lifting drive module. The lifting drive module is used to drive the lifting plate to move up and down. The first conveying component and the second conveying component are arranged vertically at intervals and are both disposed on the lifting plate.

7. The capacitive dynamic mobile static burn-in apparatus of claim 1, wherein, The feeding machine platform has a feeding side opening on one side. The feeding transfer mechanism is located inside the feeding machine platform, and part of the feeding transfer mechanism extends out from the feeding side opening and is located on the side of the feeding lifting mechanism away from the aging oven. The top of the feeding machine platform has a feeding top opening corresponding to the feeding transfer mechanism and a mounting platform corresponding to the feeding top opening. The feeding top opening communicates with the feeding side opening. The inserting transfer mechanism and the inserting robot are both located on the top of the mounting platform, and part of the inserting robot protrudes from one side of the mounting platform.

8. The capacitor dynamic moving static aging device according to claim 7, characterized in that, The feeding and conveying mechanism includes a first conveying drive module, a second conveying drive module, a support frame, and a conveying platform. The first conveying drive module is disposed at the bottom of the feeding machine, and the second conveying drive module is disposed on the first conveying drive module. Part of the second conveying drive module extends out from the feeding side opening and is located on the side of the feeding lifting mechanism away from the aging oven. The first conveying drive module is used to drive the second conveying drive module to move left and right. The support frame is disposed on the second conveying drive module, and the second conveying drive module is used to drive the support frame to move back and forth. The conveying platform is disposed on the support frame.

9. The capacitive dynamic mobile static burn-in apparatus of claim 8, wherein, The transfer platform includes a transfer plate, two transfer seats, and a lifting and limiting assembly mounted on the support frame. The two transfer seats are respectively located at both ends of the top of the transfer plate and are arranged in a front-to-back orientation. Several supporting rolling elements are provided on the side of the top of the transfer seat away from the center of the transfer plate. The lifting and limiting assembly is mounted on the transfer plate and located between the two transfer seats. The lifting and limiting assembly is used to drive the pallet to move up and down and left and right.

10. The capacitive dynamic mobile static burn-in apparatus of claim 9, wherein, The transfer platform further includes a transfer limiting assembly, which includes a limiting plate, a transfer limiting drive, and a limiting block. The limiting plate and the limiting block are arranged in a front-to-back configuration. The limiting plate is located on the side of a plurality of supporting rolling elements of one transfer seat that is away from the center of the transfer plate, and the limiting block is located on the side of a plurality of supporting rolling elements of the other transfer seat that is away from the center of the transfer plate. The limiting plate and the limiting block partially protrude from the top of the transfer seat. The limiting block is connected to the output end of the transfer limiting drive. Both the limiting plate and the transfer limiting drive are mounted on the support frame. The transfer limiting drive is used to drive the limiting block to move toward or away from the center of the transfer plate.

11. The capacitive dynamic mobile static burn-in apparatus of claim 7, wherein, The inserting robot includes an inserting seat mounted on the top of the mounting platform, a first inserting drive module, a second inserting drive module, an inserting gripper drive module, at least two inserting grippers arranged opposite each other, and a pressing component. The first inserting drive module is mounted on the inserting seat and partially protrudes from one side of the mounting platform. The second inserting drive module is mounted on the first inserting drive module. The first inserting drive module is used to drive the second inserting drive module to move back and forth. The inserting gripper drive module is mounted on the second inserting drive module. The second inserting drive module is used to drive the inserting gripper drive module to move up and down. Both inserting grippers are mounted at the bottom end of the inserting gripper drive module. The inserting gripper drive module is used to drive the two inserting grippers to move closer or further apart from each other. The pressing component is mounted on the inserting gripper drive module.

12. The capacitive dynamic mobile static burn-in apparatus of claim 7, wherein, The inserting transfer mechanism includes an inserting transfer base, a transfer drive, a transfer gripper drive module, and at least two inserting transfer grippers arranged opposite each other, all disposed on the top of the inserting transfer base. The output end of the transfer drive is connected to one end of the transfer gripper drive module. The transfer drive is used to drive the transfer gripper drive module to move left and right. The two inserting transfer grippers are disposed at the other end of the transfer gripper drive module. The two transfer gripper drive modules are used to drive the two inserting transfer grippers to move closer or further apart from each other. The two inserting grippers of the inserting robot are located above the two inserting transfer grippers.

13. The capacitive dynamic mobile static burn-in apparatus of claim 7, wherein, The feeding device also includes a guide mechanism disposed on the top of the mounting platform. A receiving position is provided on one side of the mounting platform. The guide mechanism is partially located within the receiving position and the opening at the top of the feeding device. The inserting robot is partially located above the guide mechanism.

14. The capacitive dynamic mobile static burn-in apparatus of claim 13, wherein, The guiding mechanism includes a guide seat, a guide drive module, and two guide grippers arranged opposite each other. The guide seat is located at the top of the mounting platform and extends into the receiving position. The guide drive module is located in the receiving position and is disposed on one side of the guide seat. The two guide grippers are connected to the end of the guide drive module away from the bottom of the receiving position and are located in the top opening of the feed. The guide drive module is used to drive the two guide grippers to move closer or further apart. The inner side of the guide grippers is provided with two clamping grooves corresponding to the two pins of the capacitor. When the two guide grippers move closer together, two guiding spaces are formed between the two clamping grooves of the two guide grippers.

15. The capacitive dynamic mobile static burn-in apparatus of claim 1, wherein, The discharge machine has a discharge side opening on one side. The discharge transfer mechanism is located inside the discharge machine and extends from the discharge side opening, located on the side of the discharge lifting mechanism away from the aging oven. The discharge transfer mechanism and the feeding transfer mechanism have the same structure and are symmetrical about the center of the aging oven. The top of the discharge machine has a discharge top opening corresponding to the discharge transfer mechanism. The discharge top opening communicates with the discharge side opening. The material pulling robot and the test connection mechanism are both located at the top of the discharge machine. The test connection mechanism is located between the discharge top opening and one end of the discharge machine, and part of the test connection mechanism is located above the discharge top opening. The material pulling robot is located on one side of the test connection mechanism, and part of the material pulling robot is located above the discharge top opening and the test connection mechanism.

16. The capacitive dynamic mobile static burn-in apparatus of claim 15, wherein, The material pulling robot includes a material pulling seat, a first material pulling drive module, a second material pulling drive module, a material pulling gripper drive module, at least two material pulling grippers arranged opposite each other, and a pressing component, all mounted on the top of the discharge machine platform. The first material pulling drive module is mounted on the material pulling seat, and the second material pulling drive module is mounted on the first material pulling drive module. The first material pulling drive module is used to drive the second material pulling drive module to move back and forth. The material pulling gripper drive module is mounted on the second material pulling drive module, and the second material pulling drive module is used to drive the material pulling gripper drive module to move up and down. Both material pulling grippers are mounted at the bottom end of the material pulling gripper drive module, and the material pulling gripper drive module is used to drive the two material pulling grippers to move closer or further apart. The first material pulling drive module, the second material pulling drive module, and the material pulling gripper drive module are all located above the discharge top opening and the test connection mechanism. The pressing component is mounted on the material pulling gripper drive module.

17. The capacitor dynamic moving static aging device according to claim 15, characterized in that, The test connection mechanism includes an annular belt, a belt drive module for driving the annular belt to rotate, several test fixtures, a first discharge track, a charging track, a test track, and a second discharge track. The annular belt is located above the opening at the top of the discharge head. The several test fixtures are spaced apart circumferentially on the outer circumferential surface of the annular belt. The first discharge track, charging track, test track, and second discharge track are all located at the top of the discharge machine and on the outside of the annular belt. The first discharge track, charging track, test track, and second discharge track are arranged sequentially along the rotation direction of the annular belt. The first and second discharge tracks are each equipped with a discharge conductive component, which includes a positive discharge conductive element and a negative discharge conductive element. The charging track is equipped with a charging conductive component, which includes a positive charging conductive element and a negative charging conductive element. The test track is equipped with a test conductive component, which includes a positive test conductive element and a negative test conductive element. The test fixture is used to hold and conduct the capacitor and to make contact with the positive discharge conductive element, negative discharge conductive element, positive charging conductive element, negative charging conductive element, positive test conductive element, and negative test conductive element.

18. The capacitive dynamic mobile static burn-in apparatus of claim 15, wherein, The discharge device further includes a good product unloading robot, a defective product unloading robot, a defective product box, a rotating mechanism, a vision inspection mechanism, an inspection conveying mechanism, a qualified product box, and a defective product box, all disposed on the top of the discharge machine. The good product unloading robot corresponds to one end of the test connection mechanism and is located between the center of the test connection mechanism and one end of the discharge machine. The rotating mechanism, vision inspection mechanism, inspection conveying mechanism, and qualified product box are sequentially disposed between one end of the test connection mechanism and one end of the discharge machine. The good product unloading robot is partially located above the rotating mechanism, and the defective product box is located on one side of the inspection conveying mechanism, with a portion of the inspection conveying mechanism located above the defective product box.

19. The capacitive dynamic mobile static burn-in apparatus of claim 18, wherein, The rotating mechanism includes a rotating base, a rotating drive component, a rotating gripper drive module, and at least two rotating grippers arranged opposite each other. The rotating base is located at the top of the unloading machine platform, the rotating drive component is located on the rotating base, and the rotating gripper drive module is located at the output end of the rotating drive component. The rotating drive component is used to drive the rotating gripper drive module to rotate. Both rotating grippers are located at the top of the rotating gripper drive module. The rotating gripper drive module is used to drive the two rotating grippers to move closer or further apart from each other. The good product unloading robot is located above the two rotating grippers.

20. The capacitive dynamic mobile static burn-in apparatus of claim 18, wherein, The visual inspection mechanism includes a detection transfer assembly, a first support platform, a second support platform, a flipping assembly, multiple support assemblies, a placement assembly, a feeding assembly, and multiple camera assemblies, all disposed on the top of the discharge machine platform. The first and second support platforms are sequentially disposed between the rotating mechanism and the detection conveying mechanism. The detection transfer assembly is located on one side of the first and second support platforms. One of the support assemblies is disposed on the first support platform. The placement assembly, the remaining support assemblies, and the feeding assembly are sequentially disposed on the second support platform in a direction away from the second support platform. The flipping assembly is located on the other side of the first and second support platforms, and part of the flipping assembly is located above the space between the first and second support platforms. Each camera assembly corresponds to one support assembly.

21. The capacitive dynamic mobile static burn-in apparatus of claim 20, wherein, The camera assembly consists of six components: a first camera assembly, a second camera assembly, a third camera assembly, a fourth camera assembly, a fifth camera assembly, and a sixth camera assembly. The number of support components corresponds to the number of camera components and is also six. The six support components are: a first support component, a second support component, a third support component, a fourth support component, a fifth support component, and a sixth support component.

22. The capacitive dynamic mobile static burn-in apparatus of claim 20, wherein, The detection adapter assembly includes a first adapter drive module, a second adapter drive module, a first adapter plate, a second adapter plate, a first adapter clamping group, and a second adapter clamping group. The first adapter drive module is disposed at the top of the discharge machine platform. The first adapter plate is disposed at the top of the first adapter drive module and slidably connected to the top of the discharge machine platform. The first adapter drive module is used to drive the first adapter plate to move left and right. The second adapter plate is slidably disposed at the top of the first adapter plate. The second adapter drive module is disposed at the top of the first adapter plate and connected to the second adapter plate. The second adapter drive module is used to drive the second adapter plate to move back and forth. The first adapter clamping group and the second adapter clamping group are arranged at intervals along the length direction of the second adapter plate. The first adapter clamping group is disposed at the top of the detection adapter seat. The detection adapter seat and the second adapter clamping group are both disposed at the top of the second adapter plate.

23. The capacitive dynamic mobile static burn-in apparatus of claim 20, wherein, The flipping assembly includes a flipping rod disposed at the top of the discharge machine platform, a flipping seat slidably sleeved on the outer periphery of the flipping rod, a rotary pneumatic gripper, and a flipping drive module. The flipping rod is located on the other side of the first support platform and the second support platform. The rotary pneumatic gripper is disposed inside the flipping seat, and the two gripper parts of the rotary pneumatic gripper extend from one side of the flipping seat and are located above the first support platform and the second support platform. The rotary pneumatic gripper is used to clamp or release the capacitor. The flipping drive module is connected to the flipping seat and is used to drive the flipping seat to move up and down along the flipping rod.

24. The capacitive dynamic mobile static burn-in apparatus of claim 20, wherein, The feeding assembly includes a hollow feeding seat, which is located at one end of the second support platform near the detection and conveying mechanism. The top of the discharge platform is provided with a step, and the feeding seat is located above the step. The detection and conveying mechanism includes a conveying mounting base, an annular transfer belt, a conveying drive module, and several hollow receiving hoppers. The conveying mounting base is located at the top of the step. The conveying drive module is used to drive the transfer belt to rotate. The several receiving hoppers are spaced apart along the circumference of the transfer belt on its outer circumference. The rotation of the transfer belt can drive the several receiving hoppers to move sequentially along the circumference to below the feeding seat. When the receiving hopper is below the feeding seat, the interior of the feeding seat corresponds to the interior of the receiving hopper.

25. The capacitor dynamic moving static aging device according to claim 24, characterized in that, The detection conveying mechanism further includes an annular baffle, a hollow conveying hopper, and a pushing assembly. The baffle is located at the top of the conveying mounting base, with the baffle portion protruding from both sides and ends of the conveying mounting base. The conveyor belt is located inside the baffle. The receiving hopper is located above the baffle. The conveying hopper is located below the baffle and between the conveying mounting base and the qualified material box. The baffle has a first conveying space corresponding to the conveying hopper. The qualified material box is located at the top of the material box mounting base, which is located at the top of the step. One side of the conveying hopper has a first material passage hole communicating with the interior of the conveying hopper. One end of the qualified material box has a second material passage hole corresponding to the first material passage hole, which communicates with the interior of the qualified material box. The pushing assembly is used to push the capacitor located in the conveying hopper into the qualified material box through the first material passage hole and the second material passage hole. The defective material box is located at the top of the step, and the defective material box is partially located below the baffle. The baffle has a second conveying space corresponding to the defective material box.