一种新型动力电池CCS组件结构

By using rivet fixing and double-sided adhesive connection, the problems of high processing difficulty, low space utilization and high energy consumption of traditional CCS modules are solved, realizing a low-cost and environmentally friendly CCS module structural design.

CN224520122UActive Publication Date: 2026-07-17溧阳壹连电子有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
溧阳壹连电子有限公司
Filing Date
2025-08-07
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Traditional CCS modules in new energy vehicle battery modules suffer from problems such as high processing difficulty, low space utilization, high equipment investment, and high energy consumption.

Method used

Instead of hot riveting, rivets are used for fixing. The vacuum-formed isolation panel, FPC body, busbar, positive output and negative output are connected by double-sided adhesive and laser welding, which simplifies the processing and optimizes the space layout.

Benefits of technology

It reduces processing difficulty and equipment investment costs, saves space within the module, and meets the requirements of green and energy-saving production.

✦ Generated by Eureka AI based on patent content.

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Abstract

本实用新型公开了一种新型动力电池CCS组件结构,包括吸塑隔离板、FPC主体、Busbar、输出正极、输出负极,吸塑隔离板通过连接件与FPC主体装配相接,吸塑隔离板通过铆钉分别与Busbar、输出正极、输出负极装配相接,FPC主体的两侧分别装配有Busbar、输出正极、输出负极。与现有技术相比,本实用新型具有以下有益效果:1)通过将热铆固定替换为铆钉固定使产品的加工过程更加节能环保,同时无需设备投入,降低产线投入成本,符合绿色节能的生产。2)通过采用铆钉结构固定,仅需在吸塑隔离板上开设避让孔即可,极大降低了吸塑隔离板的加工难度。3)通过将固定点、FPC焊接点布置在Busbar、输出正极Busbar、输出负极Busbar的下方,充分利用电芯极柱高度部分空间,节约模组内空间。
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Claims

1. A novel power battery CCS assembly structure, characterized in that: The device includes a vacuum-formed isolation panel (1), an FPC body (2), a busbar (5), a positive output electrode (3), and a negative output electrode (4). The vacuum-formed isolation panel (1) is assembled and connected to the FPC body (2) through a connector (7). The vacuum-formed isolation panel (1) is assembled and connected to the busbar (5), the positive output electrode (3), and the negative output electrode (4) respectively through rivets (6). The busbar (5), the positive output electrode (3), and the negative output electrode (4) are respectively assembled on both sides of the FPC body (2).

2. The novel power battery CCS assembly structure according to claim 1, characterized in that: The connector (7) is double-sided adhesive, with one side of the double-sided adhesive being pasted onto the FPC body and the other side being bonded to the blister packing.

3. The novel power battery CCS assembly structure according to claim 2, characterized in that: The FPC body (2) is assembled in the middle of the thermoformed partition plate (1), and the Busbar (5) is distributed on both sides of the FPC body (2) and arranged at intervals.

4. The novel power battery CCS assembly structure according to claim 3, characterized in that: The positive output electrode (3) and the negative output electrode (4) are distributed at both ends of the thermoformed isolation plate (1).

5. The novel power battery CCS assembly structure according to claim 4, characterized in that: The FPC body (2) is connected to the Busbar (5), the positive output electrode (3), and the negative output electrode (4) by laser welding.

6. The novel power battery CCS assembly structure according to claim 5, characterized in that: Expansion holes are provided at the top corners of the Busbar (5), the positive output electrode (3), and the negative output electrode (4), and the two expansion holes are arranged diagonally.

7. The novel power battery CCS assembly structure according to claim 6, characterized in that: The vacuum-formed partition (1) is assembled and connected to the FPC body (2) by rivets (6), and several connection holes are spaced apart on both sides of the FPC body (2).

8. The novel power battery CCS assembly structure according to claim 7, characterized in that: There are multiple connectors (7), and the multiple connectors are arranged at intervals along the length direction of the thermoformed partition.