一体化集成式动力电池CCS组件

By using an integrated power battery CCS module, the problems of environmental pollution, high cost and difficult maintenance of CCS modules are solved, and a low-cost, low-space-occupancy and high-fault-tolerance battery management system design is achieved.

CN224520123UActive Publication Date: 2026-07-17SHENZHEN UNICONN TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHENZHEN UNICONN TECH CO LTD
Filing Date
2025-08-12
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing CCS components pose environmental pollution risks, have long processing cycles, high costs, lack after-sales maintenance, and have low material costs and low space utilization.

Method used

The integrated power battery CCS module is adopted, and the vacuum-formed isolation plate is hot-riveted to the PCB board, eliminating the need for adapter harnesses. The fuse is directly soldered to the PCB board, and the data acquisition harness is fixed through a dual connection method. The etched circuit is eliminated, and UV adhesive is used for bonding.

Benefits of technology

It reduces costs and space requirements, improves current handling capacity and fault tolerance, reduces chemical contamination, simplifies after-sales maintenance, and lowers weight and material costs.

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Abstract

本实用新型公开了一体化集成式动力电池CCS组件,包括吸塑隔离板,吸塑隔离板上设有若干块铝巴,吸塑隔离板上热铆连接PCB板,PCB板上焊接连接器、保险丝,PCB板上还焊接有向外延伸且以其分支与铝巴焊接、粘接双重连接的采集线束,采集线束通过扎带紧固在吸塑隔离板上;本实用新型取消传统CCS与PCB之间的转接线束,降低成本、节约空间;线束采集设计,相较于传统铜基材蚀刻线路,降低物料成本,显著提升过流能力,同时消除蚀刻过程中产生的化学污染;采用保险丝直接焊接到PCB板的设计,当保险丝熔断时,可便捷拆除并更换,大幅降低了售后维修成本;采用吸塑隔离板作为承载物,有效减轻了产品重量,进一步降低材料成本,且模具费用低廉。
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Claims

1. An integrated power battery CCS assembly, characterized in that: Includes a vacuum-formed isolation plate (1), on which are provided several aluminum bars (2), a PCB board (5) is hot-riveted to the vacuum-formed isolation plate (1), a connector (6) and a fuse (7) are welded to the PCB board (5), and a collection harness (8) extending outward and connected to the aluminum bars (2) by welding and bonding with its branches is also welded to the PCB board (5), and the collection harness (8) is fastened to the vacuum-formed isolation plate (1) by cable ties (10).

2. The integrated power battery CCS assembly of claim 1, wherein: The vacuum-formed isolation plate (1) has several aluminum bar grooves (3) corresponding to the number of aluminum bars (2). Hot riveting posts (4) are processed on the bottom surface of the aluminum bar grooves (3) to be hot riveted to the aluminum bars (2).

3. The integrated power battery CCS assembly of claim 2, wherein: The vacuum-formed isolation panel (1) has a hot-riveting post (4) that is hot-riveted to the PCB board (5) at a position that avoids the aluminum groove (3).

4. The integrated power battery CCS assembly of claim 1, wherein: The connector (6) and the fuse (7) are both soldered onto the PCB board (5) by reflow soldering, and there are multiple fuses (7).

5. The integrated power battery CCS assembly of claim 1, wherein: The acquisition harness (8) is connected to the PCB board (5) by hot-press welding.

6. The integrated power battery CCS assembly of claim 5, wherein: The free end of the acquisition harness (8) and the aluminum bar (2) is also bonded with UV adhesive (9). The acquisition harness (8) is implemented in a dual connection manner of welding and bonding with each aluminum bar (2).