叠层铜排和铜排装置

Abstract

本申请涉及一种叠层铜排和铜排装置。所述叠层铜排包括：沿第一方向延伸且沿第二方向依次叠设的第一绝缘件、第一铜排、第二绝缘件、第二铜排、第三绝缘件、第三铜排和第四绝缘件，所述第一铜排、第二铜排和第三铜排的第三方向上的一侧分别设有插接口；从所述第一绝缘件和第四绝缘件的第二方向上相对的外侧和所述第一绝缘件、第一铜排、第二绝缘件、第二铜排、第三绝缘件、第三铜排和第四绝缘件的第三方向上的另一侧包住所述第一绝缘件、第一铜排、第二绝缘件、第二铜排、第三绝缘件、第三铜排和第四绝缘件的外壳。该叠层铜排结构紧凑，能够满足高电压高电流条件下的安规间隙和爬电距离的要求。

Claims

1. A laminated copper bar (10a, 10b) characterized by, include: A first insulating component (141), a first copper busbar (11), a second insulating component (142), a second copper busbar (12), a third insulating component (143), a third copper busbar (13), and a fourth insulating component (144) are stacked sequentially along a first direction and a second direction. The first copper busbar (11), the second copper busbar (12), and the third copper busbar (13) are respectively provided with a plug-in interface on the third-direction upward side. The outer shell (17) of the first insulating member (141), the first copper busbar (11), the second insulating member (142), the second copper busbar (12), the third insulating member (143), the third copper busbar (13), and the fourth insulating member (144) is wrapped around the outer side of the first insulating member (141) and the fourth insulating member (144) in the second direction opposite to each other and the third insulating member (141), the first copper busbar (11), the second insulating member (142), the second copper busbar (12), the third insulating member (143), the third copper busbar (13), and the fourth insulating member (144) in the third direction.

2. The laminated copper bar (10a, 10b) according to claim 1, characterized in that Slots (15) are formed between the first insulating member (141) and the second insulating member (142), between the second insulating member (142) and the third insulating member (143), and between the third insulating member (143) and the fourth insulating member (144). The first copper busbar (11), the second copper busbar (12), and the third copper busbar (13) are respectively locked in the slots (15).

3. The laminated copper bar (10a, 10b) according to claim 2, characterized in that The first insulating member (141), the second insulating member (142), the third insulating member (143) and the fourth insulating member (144) are respectively connected to each other on the other side of the third direction by the mating of the groove (145) and the protrusion (146).

4. The laminated copper busbar (10a, 10b) according to claim 1, characterized in that The outer casing (17) has a first side plate (171) and a second side plate (172) located on opposite outer sides of the first insulating member (141) and the second insulating member (142) in a second direction, and a connecting plate (173) connected to the other side of the first side plate (171) and the second side plate (172) in a third direction. The first side plate (171) and the second side plate (172) are also fixed with a first grounding block (181) and a second grounding block (182) respectively on opposite inner sides of the first side plate (171) and the second side plate (172).

5. A copper busbar device (100), characterized in that, include: A first stacked copper busbar (10a) and a second stacked copper busbar (10b) extending along a first direction and offset upward in a third direction, wherein the first stacked copper busbar (10a) and the second stacked copper busbar (10b) are both stacked copper busbars (10a, 10b) according to any one of claims 1-4; The first copper busbar (11), the second copper busbar (12), and the third copper busbar (13) at opposite ends of the first stacked copper busbar (10a) and the second stacked copper busbar (10b) in the first direction are respectively connected by a connecting busbar assembly (20, 20') in the third direction.

6. The copper bar arrangement (100) according to claim 5, characterized in that The connecting bus assembly (20, 20') includes a first connecting flexible copper bus (21) that overlaps two first copper buses (11) of the first stacked copper bus (10a) and the second stacked copper bus (10b), a second connecting flexible copper bus (22) that overlaps two second copper buses (12) of the first stacked copper bus (10a) and the second stacked copper bus (10b), and a third connecting flexible copper bus (23) that overlaps two third copper buses (13) of the first stacked copper bus (10a) and the second stacked copper bus (10b).

7. The copper bar arrangement (100) according to claim 6, characterized in that The first connecting flexible copper busbar (21) overlaps the outside of the two first copper busbars (11) of the first stacked copper busbar (10a) and the second stacked copper busbar (10b), and the third connecting flexible copper busbar (23) overlaps the outside of the two third copper busbars (13) of the first stacked copper busbar (10a) and the second stacked copper busbar (10b). The first connecting flexible copper busbar (21) and the second connecting flexible copper busbar (22) both include a middle section (231) extending in a third direction, a first bent section (232) and a second bent section (233) bending inward in a third direction from both ends of the middle section (231), and a third bent section (233) bending inward from the first bent section (232) in a third direction. The first connecting section (234) extends from the second bending section (233) in the opposite direction along a third direction. The first connecting section (234) has a first waist-shaped hole (236) extending in one of the first and third directions, which is connected to the outside of the first copper busbar (11) or the third copper busbar (13) of the first stacked copper busbar (10a) by a pin. The second connecting section (235) has a second waist-shaped hole (237) extending in the other of the first and third directions, which is connected to the outside of the first copper busbar (11) or the third copper busbar (13) of the second stacked copper busbar (10b) by a pin. The second flexible copper busbar (22) is a straight line. The overlapping end of the second copper busbar (12) of the first stacked copper busbar (10a) is welded and fixed with a first connecting hard copper busbar (24) extending towards the second stacked copper busbar (10b) in a third direction. The overlapping end of the second copper busbar (12) of the second stacked copper busbar (10b) is welded and fixed with a second connecting hard copper busbar (25) extending towards the first stacked copper busbar (10a) in a third direction. The first connecting hard copper busbar (24) has a third waist-shaped hole (241) extending in one of the first and third directions, which is connected to one end of the second flexible copper busbar (22) by a pin. The second connecting hard copper busbar (25) has a fourth waist-shaped hole (251) extending in the other of the first and third directions, which is connected to the other end of the second flexible copper busbar (22) by a pin.

8. The copper bar arrangement (100) according to claim 7, characterized in that An overlap groove is provided on one side of the second direction of the overlap end of the second copper busbar (12). The first connecting hard copper busbar (24) and the second connecting hard copper busbar (25) are respectively welded and fixed in the overlap groove. The two ends of the second connecting soft copper busbar (22) overlap on the other side of the second direction of the first connecting hard copper busbar (24) and the second connecting hard copper busbar (25).

9. The copper bar arrangement (100) of claim 6, characterized in that The first connecting flexible copper busbar (21) and the second connecting flexible copper busbar (22) are both straight. One end of the first connecting flexible copper busbar (21) and the second connecting flexible copper busbar (22) is provided with a first waist-shaped hole (236) extending in one of the first direction and the third direction, and the other end is provided with a second waist-shaped hole (237) extending in the other of the first direction and the third direction. The two ends of the first connecting flexible copper busbar (21) overlap the outer side of the two first copper busbars (11) of the first stacked copper busbar (10a) and the second stacked copper busbar (10b) away from the second copper busbar (12). The two ends of the second connecting flexible copper busbar (22) overlap the side of the two second copper busbars (12) of the first stacked copper busbar (10a) and the second stacked copper busbar (10b) away from the first copper busbar (11). The third flexible copper busbar (23) includes a middle section (231) extending along a third direction, a first bent section (232) and a second bent section (233) bending inward from both ends of the middle section (231) along a first direction, a first connecting section (234) extending from the first bent section (232) along a first direction, and a second connecting section (235) extending in the opposite direction from the second bent section (233) along the first direction. The first connecting section (234) is provided with a first waist-shaped hole (236) extending along one of the first and third directions, which is connected to the outside of the third copper busbar (13) of the first stacked copper busbar (10a) by a pin. The second connecting section (235) is provided with a second waist-shaped hole (237) extending along the other of the first and third directions, which is connected to the outside of the third copper busbar (13) of the second stacked copper busbar (10b) by a pin.

10. The copper bar arrangement (100) of claim 6, characterized in that The first connecting soft copper busbar (21), the second connecting soft copper busbar (22) and the third connecting soft copper busbar (23) are all made of multiple layers of flexible soft copper busbars pressed together, and are wrapped with heat shrink tubing.

11. The copper bar arrangement (100) of claim 5, characterized in that The copper busbar device (100) further includes a protective shell (30) covering the connecting busbar assembly (20) and its overlapping portion with the first stacked copper busbar (10a) and the second stacked copper busbar (10b), and the protective shell (30) is provided with ventilation holes (36) around its perimeter.

12. The copper bar arrangement (100) according to claim 11, characterized in that The protective shell (30) has a first insulating sheet (34) and a second insulating sheet (35) respectively on both sides of the connecting bar assembly (20) in the first direction.

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